Abstract: A non-invasive sensor assembly device includes a pedestal mounted sensor die for stress isolation of the sensor die from external stresses, a substrate and die porting configuration to limit exposure of the sensor assembly to only the interior of the sensor die and a connecting tube to provide significant isolation of the sensor assembly and its constituent parts from the fluid stream, and an inert coating conformally deposited on the inside surfaces of the die, pedestal, and connecting tube that are in contact with the fluid media to thereby provide complete isolation of the sensor assembly from the media.

Abstract: A force sensor assembly incorporates an integrated plunger to provide an economical assembly which can be calibrated and mounted as a single unit. The force sensor assembly utilizes a retainer to movably capture a solid interface within an opening in the retainer. The solid interface includes a flange positioned within the assembly below the retainer opening. The flange dimensions are greater than the retainer opening to retain the solid interface within the assembly. The retainer is attached to a housing body having a gel filled cavity underlying the retainer opening. A diaphragm free floats on the gel within the housing body and contacts the solid interface. The gel transmits a force exerted on the diaphragm from the solid interface to a pressure sensor mounted at the base of the housing body cavity. A ceramic substrate having an integrated resistor network supports the pressure sensor and an amplifier.