Abstract: A cochlear stimulation lead and method of making a curved electrode array are provided. In one embodiment of the lead, while the curved section of the lead is curled further beyond its originally molded curvature and held in this position, a filling channel is filled with a filling material that is hardened or cured in this held position. The resulting lead has a tip curvature that is more curved than the originally molded curvature.

Abstract: A cochlear stimulation lead and method of making a curved electrode array are provided. In one embodiment of the lead, while the curved section of the lead is curled further beyond its originally molded curvature and held in this position, a filling channel is filled with a filling material that is hardened or cured in this held position. The resulting lead has a tip curvature that is more curved than the originally molded curvature.

Abstract: A cochlear stimulation lead and method of making a curved electrode array are provided. In one embodiment of the lead, while the curved section of the lead is curled further beyond its originally molded curvature and held in this position, a filling channel is filled with a filling material that is hardened or cured in this held position. The resulting lead has a tip curvature that is more curved than the originally molded curvature.

Abstract: A cochlear stimulation lead and method of making a curved electrode array are provided. In one embodiment of the lead, while the curved section of the lead is curled further beyond its originally molded curvature and held in this position, a filling channel is filled with a filling material that is hardened or cured in this held position. The resulting lead has a tip curvature that is more curved than the originally molded curvature.

Abstract: A cochlear stimulation lead and method of making an aggressively curved electrode array are provided. In one embodiment of the lead, while the curved section of the lead is curled further beyond the originally molded curvature and held in this position, a filling channel is filled up with a filling material that is hardened or cured in this held position. The resulting lead has a tip curvature that is more curved than the originally molded curvature.

Abstract: A cochlear stimulation lead having a pre-curved electrode array is provided. The molding process provides memory to the curved part of the lead. The lead may be made having a stylet insertion channel that extends from a slightly curved or substantially straight section and into the highly curved section of the lead. Because high compliance is desired for the lead in cochlear stimulation applications, the compliance is controlled not only by the taper at the distal end of the lead and overall lead thickness, but also by choosing the material hardness of the lead carrier/covering and employing compliant zigzagged conductor wire. In addition, differential lead compliance/stiffness can be achieved by using a stiff tubing that forms part of the stylet insertion channel.

Abstract: An insertion tool uses a stylet wire to help guide an electrode system into a cochlea. The insertion tool includes three main elements or parts: a handle, a guide and a slider. The handle is made from light stainless steel tube flattened in front with a machined slot. The guide consists of a plurality of metal tubes, fixed to each other within a holding bracket. In one embodiment, the slider includes a stabilizer wire, a long stylet wire, and a short stylet wire. During the assembly process, the stabilizer and stylet wires are inserted into respective tubes of the guide and the end of the stabilizer wire is bent to form an offset. The electrode system is loaded onto the tool by inserting the short stylet wire into a holder that supports the electrode lead.

Abstract: A cochlear stimulation lead and method of making an aggressively curved electrode array are provided. In one embodiment of the lead, while the curved section of the lead is curled further beyond the originally molded curvature and held in this position, a filling channel is filled up with a filling material that is hardened or cured in this held position. The resulting lead has a tip curvature that is more curved than the originally molded curvature.

Abstract: A cochlear stimulation lead having a pre-curved electrode array is provided. The molding process provides memory to the curved part of the lead. The lead may be made having a stylet insertion channel that extends from a slightly curved or substantially straight section and into the highly curved section of the lead. Because high compliance is desired for the lead in cochlear stimulation applications, the compliance is controlled not only by the taper at the distal end of the lead and overall lead thickness, but also by choosing the material hardness of the lead carrier/covering and employing compliant zigzagged conductor wire. In addition, differential lead compliance/stiffness can be achieved by using a stiff tubing that forms part of the stylet insertion channel.