Patents by Inventor Chun-Jun Lin

Chun-Jun Lin has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260206270
    Abstract: A semiconductor device includes a substrate, first and second stacks of semiconductor nanosheets, a gate structure, first and second strained layers and first and second dielectric walls. The substrate includes first and second fins. The first and second stacks of semiconductor nanosheets are disposed on the first and second fins respectively. The gate structure wraps the first and second stacks of semiconductor nanosheets. The first and second strained layers are respectively disposed on the first and second fins and abutting the first and second stacks of semiconductor nanosheets. The first dielectric wall is disposed on the substrate and located between the first and second strained layers. The second dielectric wall is disposed on the first dielectric wall and located between the first and second strained layers. A top surface of the second dielectric wall is lower than top surfaces of the first and second strained layers.
    Type: Application
    Filed: March 16, 2026
    Publication date: July 16, 2026
    Inventors: Ta-Chun Lin, Tzu-Hung Liu, Chun-Jun Lin, Chih-Hao Chang, Jhon Jhy Liaw
  • Patent number: 12660237
    Abstract: Structures and methods for the co-optimization of various device types include performing a first photolithography and etch process to simultaneously form a first source/drain recess for a first device in a first substrate region and a third source/drain recess for a third device in a third substrate region different than the first substrate region. In some embodiments, the method further includes performing a second photolithography and etch process to form a second source/drain recess for a second device in a second substrate region different than the first and third substrate regions. The method further includes forming a first source/drain feature within the first source/drain recess, a second source/drain feature within the second source/drain recess, and a third source/drain feature within the third source/drain recess.
    Type: Grant
    Filed: July 15, 2022
    Date of Patent: June 16, 2026
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Ta-Chun Lin, Jyun-Yang Shen, Chun-Jun Lin, Kuo-Hua Pan, Jhon Jhy Liaw
  • Publication number: 20260129902
    Abstract: A first source/drain structure is disposed over a substrate. A second source/drain structure is disposed over the substrate. An isolation structure is disposed between the first source/drain structure and the second source/drain structure. The first source/drain structure and a first sidewall of the isolation structure form a first interface that is substantially linear. The second source/drain structure and a second sidewall of the isolation structure form a second interface that is substantially linear. A first source/drain contact surrounds the first source/drain structure in multiple directions. A second source/drain contact surrounds the second source/drain structure in multiple directions. The isolation structure is disposed between the first source/drain contact and the second source/drain contact.
    Type: Application
    Filed: January 5, 2026
    Publication date: May 7, 2026
    Inventors: Ta-Chun LIN, Chun-Jun LIN, Jhon Jhy LIAW, Kuo-Hua PAN, Kuan-Lin YEH, Mu-Chi CHIANG
  • Publication number: 20260113967
    Abstract: A semiconductor device includes a substrate, a plurality of first channel features, a plurality of second channel features, and an isolation structure. The first channel features are spacedly disposed over the substrate in a first direction normal to the substrate. The second channel features are spacedly disposed over the substrate in the first direction and are spaced apart from the first channel features in a second direction transverse to the first direction. The isolation structure is disposed between the first channel features and the second channel features in the second direction and has a convex top surface.
    Type: Application
    Filed: October 23, 2024
    Publication date: April 23, 2026
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Pin-Jung CHEN, Hong-Chih CHEN, Ta-Chun LIN, Wen-Che TSAI, Chun-Jun LIN, Kao-Ting LAI, Ming-Che CHEN
  • Patent number: 12604521
    Abstract: A method includes depositing an epitaxial stack over a substrate, the epitaxial stack comprising alternating first semiconductor layers and second semiconductor layers, wherein the first semiconductor layers comprise a different semiconductor composition from that of the second semiconductor layers; forming a dielectric wall in the epitaxial stack; removing a first subset of the first semiconductor layers on a first side of the dielectric wall, while leaving a first subset of the second semiconductor layers on the first side of the dielectric wall; removing a second subset of the second semiconductor layers on a second side of the dielectric wall, while leaving a second subset of the first semiconductor layers on the second side of the dielectric wall; forming a first gate structure around the first subset of the second semiconductor layers; and forming a second gate structure around the second subset of the first semiconductor layers.
    Type: Grant
    Filed: January 5, 2023
    Date of Patent: April 14, 2026
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Wei-Chih Hou, Chun-Jun Lin, Feng-Ming Chang, Shu-Ning Hsu
  • Patent number: 12581705
    Abstract: A semiconductor device includes a substrate, first and second stacks of semiconductor nanosheets, a gate structure, first and second strained layers and first and second dielectric walls. The substrate includes first and second fins. The first and second stacks of semiconductor nanosheets are disposed on the first and second fins respectively. The gate structure wraps the first and second stacks of semiconductor nanosheets. The first and second strained layers are respectively disposed on the first and second fins and abutting the first and second stacks of semiconductor nanosheets. The first dielectric wall is disposed on the substrate and located between the first and second strained layers. The second dielectric wall is disposed on the first dielectric wall and located between the first and second strained layers. A top surface of the second dielectric wall is lower than top surfaces of the first and second strained layers.
    Type: Grant
    Filed: January 6, 2023
    Date of Patent: March 17, 2026
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Ta-Chun Lin, Tzu-Hung Liu, Chun-Jun Lin, Chih-Hao Chang, Jhon Jhy Liaw
  • Patent number: 12557375
    Abstract: According to the present disclosure, hybrid fins positioned between two different epitaxial source/drain features are recessed to prevent conductive material from entering interior air gaps of the hybrid fins, thus, preventing short circuit between source/drain contacts and gate electrodes. Recessing the hybrid fins may be achieved by enlarging mask during semiconductor fin etch back, therefore, without increasing production cost.
    Type: Grant
    Filed: April 5, 2022
    Date of Patent: February 17, 2026
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Ta-Chun Lin, Chun-Jun Lin, Kuo-Hua Pan, Jhon Jhy Liaw, Hsiu-Yu Kang, Yu-Hsuan Lu, Hui-Chi Chuang
  • Publication number: 20260013218
    Abstract: According to the present disclosure, hybrid fins positioned between two different epitaxial source/drain features are recessed to prevent conductive material from entering interior air gaps of the hybrid fins, thus, preventing short circuit between source/drain contacts and gate electrodes. Recessing the hybrid fins may be achieved by enlarging mask during semiconductor fin etch back, therefore, without increasing production cost.
    Type: Application
    Filed: July 15, 2025
    Publication date: January 8, 2026
    Inventors: Ta-Chun LIN, Chun-Jun LIN, Kuo-Hua PAN, Jhon Jhy LIAW, Hsiu-Yu KANG, Yu-Hsuan LU, Hui-Chi CHUANG
  • Patent number: 12520520
    Abstract: A first source/drain structure is disposed over a substrate. A second source/drain structure is disposed over the substrate. An isolation structure is disposed between the first source/drain structure and the second source/drain structure. The first source/drain structure and a first sidewall of the isolation structure form a first interface that is substantially linear. The second source/drain structure and a second sidewall of the isolation structure form a second interface that is substantially linear. A first source/drain contact surrounds the first source/drain structure in multiple directions. A second source/drain contact surrounds the second source/drain structure in multiple directions. The isolation structure is disposed between the first source/drain contact and the second source/drain contact.
    Type: Grant
    Filed: May 20, 2024
    Date of Patent: January 6, 2026
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Ta-Chun Lin, Kuan-Lin Yeh, Chun-Jun Lin, Kuo-Hua Pan, Mu-Chi Chiang, Jhon Jhy Liaw
  • Publication number: 20250338467
    Abstract: Methods and structures for the co-optimization of memory and logic devices. A device includes a substrate having a first region and a second region. The device may include a first gate structure disposed in the first region and a second gate structure disposed in the second region. The device may further include a first source/drain feature disposed adjacent to the first gate structure and a second source/drain feature disposed adjacent to the second gate structure. A first top surface of the first source/drain feature and a second top surface of the second source/drain feature are substantially level. A first bottom surface of the first source/drain feature is a first distance away from the first top surface, and a second bottom surface of the second source/drain feature is a second distance away from the second top surface. In some cases, the second distance is greater than the first distance.
    Type: Application
    Filed: July 8, 2025
    Publication date: October 30, 2025
    Inventors: Ta-Chun Lin, Chih-Hung Hsieh, Chun-Jun Lin, Kuo-Hua Pan, Jhon Jhy Liaw
  • Publication number: 20250324736
    Abstract: A method includes: forming first and second semiconductor fins; forming first and second gate structures over first regions of the first and second semiconductor fins; forming a first dummy spacer at a sidewall of the first gate structure adjacent a second region of the first semiconductor fin; etching a first source/drain recess in the second region of the first semiconductor fin; forming an n-type source/drain epitaxial structure in the first source/drain recess; forming a second dummy spacer at a sidewall of the second gate structure adjacent a second region of the second semiconductor fin, and having thickness less than that of the first dummy spacer; etching a second source/drain recess in the second region of the second semiconductor fin; and forming a p-type source/drain epitaxial structure in the second source/drain recess, a sidewall of the p-type source/drain epitaxial structure being contiguous with a sidewall of the second dummy spacer.
    Type: Application
    Filed: June 25, 2025
    Publication date: October 16, 2025
    Inventors: Ta-Chun LIN, Yu-Chang LIANG, Jyun-Yang SHEN, Ming-Che CHEN, Chun-Jun LIN, Jhon Jhy LIAW, Kuo-Hua PAN
  • Publication number: 20250311420
    Abstract: Structures and formation methods of a semiconductor device are provided. The method includes forming a first dummy gate structure across a first fin in a first transistor region of a semiconductor substrate and a second dummy gate structure across a second fin in a second transistor region of the semiconductor substrate. The method also includes selectively introducing atomic or ionic species into the second fin on opposite sides of the second dummy gate structure and etching portions of the first and second fins, so as to form first and second recesses. Each recess is in the respective fin on a side of the respective dummy gate structure. The first recess has a different depth than the second recess. The method further includes forming first and second source/drain features in the first and second recesses, respectively.
    Type: Application
    Filed: June 16, 2025
    Publication date: October 2, 2025
    Inventors: Ta-Chun LIN, Chun-Jun LIN, Kuo-Hua PAN, Jhon-Jhy LIAW
  • Publication number: 20250287669
    Abstract: A method for forming a semiconductor device structure is provided. The method includes forming a gate stack over a substrate. The method includes forming a spacer structure over a sidewall of the gate stack. The method includes forming a source/drain structure in and over the substrate, wherein a portion of the spacer structure is between the source/drain structure and the gate stack. The method includes partially removing the outer layer, wherein a first lower portion of the outer layer remains between the source/drain structure and the gate stack. The method includes partially removing the middle layer, wherein a second lower portion of the middle layer remains between the source/drain structure and the gate stack.
    Type: Application
    Filed: May 26, 2025
    Publication date: September 11, 2025
    Inventors: Ta-Chun LIN, Ming-Che CHEN, Chun-Jun LIN, Kuo-Hua PAN, Jhon-Jhy LIAW
  • Patent number: 12414355
    Abstract: A method for manufacturing a semiconductor device is provided. The method includes forming first and second semiconductor fins; forming first and second gate structures respectively over first regions of the first and second semiconductor fins; forming a first dummy spacer at a sidewall of the first gate structure adjacent a second region of the first semiconductor fin; etching a first source/drain recess in the second region of the first semiconductor fin; forming a n-type source/drain epitaxial structure in the first source/drain recess; forming a second dummy spacer at a sidewall of the second gate structure adjacent a second region of the second semiconductor fin, wherein the second dummy spacer has a thickness less than that of the first dummy spacer; etching a second source/drain recess in the second region of the second semiconductor fin; and forming a p-type source/drain epitaxial structure in the second source/drain recess.
    Type: Grant
    Filed: July 7, 2022
    Date of Patent: September 9, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Ta-Chun Lin, Ming-Che Chen, Jyun-Yang Shen, Yu-Chang Liang, Chun-Jun Lin, Kuo-Hua Pan, Jhon Jhy Liaw
  • Patent number: 12336282
    Abstract: Structures and formation methods of a semiconductor device are provided. The method includes forming a first dummy gate structure across a first fin in a first transistor region of a semiconductor substrate and a second dummy gate structure across a second fin in a second transistor region of the semiconductor substrate. The method also includes selectively introducing atomic or ionic species into the second fin on opposite sides of the second dummy gate structure and etching portions of the first and second fins, so as to form first and second recesses. Each recess is in the respective fin on a side of the respective dummy gate structure. The first recess has a different depth than the second recess. The method further includes forming first and second source/drain features in the first and second recesses, respectively.
    Type: Grant
    Filed: June 29, 2022
    Date of Patent: June 17, 2025
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Ta-Chun Lin, Chun-Jun Lin, Kuo-Hua Pan, Jhon-Jhy Liaw
  • Patent number: 12317567
    Abstract: A method for forming a semiconductor device structure is provided. The method includes forming a gate stack over a substrate. The method includes forming a spacer structure over a sidewall of the gate stack. The method includes forming a source/drain structure in and over the substrate, wherein a portion of the spacer structure is between the source/drain structure and the gate stack. The method includes partially removing the outer layer, wherein a first lower portion of the outer layer remains between the source/drain structure and the gate stack. The method includes partially removing the middle layer, wherein a second lower portion of the middle layer remains between the source/drain structure and the gate stack.
    Type: Grant
    Filed: April 11, 2022
    Date of Patent: May 27, 2025
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Ta-Chun Lin, Ming-Che Chen, Chun-Jun Lin, Kuo-Hua Pan, Jhon-Jhy Liaw
  • Patent number: 12300698
    Abstract: A semiconductor device includes a first active region and a second active region disposed over a substrate. A first source/drain component is grown on the first active region. A second source/drain component is grown on the second active region. An interlayer dielectric (ILD) is disposed around the first source/drain component and the second source/drain component. An isolation structure extends vertically through the ILD. The isolation structure separates the first source/drain component from the second source/drain component.
    Type: Grant
    Filed: July 19, 2023
    Date of Patent: May 13, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Ta-Chun Lin, Kuan-Lin Yeh, Chun-Jun Lin, Kuo-Hua Pan, Mu-Chi Chiang
  • Publication number: 20250113574
    Abstract: A method of forming a semiconductor structure, includes forming a fin structure over a substrate in a Z-direction; forming a dummy gate structure extending in a Y-direction and over the fin structure; and forming gate spacers on sidewalls of the dummy gate structure. The fin structure includes first semiconductor layers and second semiconductor layers alternately stacked. The method further includes removing a portion of the dummy gate structure to form a first trench that exposes upper portions of the gate spacers; forming an insulating material in the first trench; partially removing the insulating material to form insulating layers on sidewalls of the upper portions of the gate spacers; removing a remaining portion of the dummy gate structure to expose lower portions of the gate spacers; and partially etching the lower portions of the gate spacers.
    Type: Application
    Filed: September 29, 2023
    Publication date: April 3, 2025
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Ming-Che CHEN, Yen-Cheng LAI, Pin-Jung CHEN, Ming-Heng TSAI, Feng-Ming CHANG, Chun-Jun LIN
  • Publication number: 20250031436
    Abstract: A method for forming a semiconductor device structure is provided. The method includes forming a first fin structure and a second fin structure. Each of the first fin structure and the second fin structure has multiple sacrificial layers and multiple semiconductor layers laid out in an alternating manner, and the first fin structure is substantially as wide as the second fin structure. The method also includes forming a gate stack wrapped around the first fin structure and the second fin structure. The method further includes simultaneously removing the sacrificial layers of the first fin structure and the second fin structure. Remaining portions of the semiconductor layers of the first fin structure form multiple first semiconductor nanostructures, and remaining portions of the semiconductor layers of the second fin structure form multiple second semiconductor nanostructures. Each of the first semiconductor nanostructures is thicker than each of the second semiconductor nanostructures.
    Type: Application
    Filed: July 20, 2023
    Publication date: January 23, 2025
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Wei-Chih HOU, Feng-Ming CHANG, Chun-Jun LIN, Kao-Ting LAI, Jhon-Jhy LIAW
  • Patent number: 12205849
    Abstract: A method for forming a semiconductor device structure is provided. The method includes providing a substrate having a base, a first fin, and a second fin over the base. The method includes forming a gate stack over the first fin and the second fin. The method includes forming a first spacer over gate sidewalls of the gate stack and a second spacer adjacent to the second fin. The method includes partially removing the first fin and the second fin. The method includes forming a first source/drain structure and a second source/drain structure in the first trench and the second trench respectively. A first ratio of a first height of the first merged portion to a second height of a first top surface of the first source/drain structure is greater than or equal to about 0.5.
    Type: Grant
    Filed: May 25, 2022
    Date of Patent: January 21, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Ta-Chun Lin, Hou-Ju Li, Chun-Jun Lin, Yi-Fang Pai, Kuo-Hua Pan, Jhon-Jhy Liaw