Abstract: A method and a structure for a converging-type electron-emission source of a field-emission display are disclosed. A substrate is provided, and a silver paste is used to form a first electrode layer on the substrate by the process such as thick-film photolithography screen-printing. At least one pit is formed in the first electrode layer by etching, for example. A passivation layer is formed on the first electrode layer around the pit. A second electrode layer is formed in the recess by photolithography or electrophoresis, for example. Preferably, the second electrode layer is formed with a top surface lower than a periphery of the pit, such that a converging opening of the second electrode layer is formed over the second electrode layer. The passivation layer is then removed, followed by a step of sintering process.

Abstract: A method and a structure for a converging-type electron-emission source of a field-emission display are disclosed. A substrate is provided, and a silver paste is used to form a first electrode layer on the substrate by the process such as thick-film photolithography or screen-printing. A carbon nanotube is formed on the first electrode layer by thick-film photolithography or screen-printing, and a second electrode is formed on the carbon nanotube. A third electrode layer is formed on the first electrode layer around the second electrode layer by thick-film photolithography or screen-printing. The third electrode layer is higher than the second electrode layer, such that a converging exit is formed around the second electrode layer. A sintering step is performed. When the electron beam is generated, the electron beam is concentrated at the center of the converging exit to impinge a phosphor layer of an anode without causing gamut.

Abstract: A method and a structure for a converging-type electron-emission source of a field-emission display are disclosed. A substrate is provided, and a silver paste is used to form a first electrode layer on the substrate by the process such as thick-film photolithography screen-printing. At least one pit is formed in the first electrode layer by etching, for example. A passivation layer is formed on the first electrode layer around the pit. A second electrode layer is formed in the recess by photolithography or electrophoresis, for example. Preferably, the second electrode layer is formed with a top surface lower than a periphery of the pit, such that a converging opening of the second electrode layer is formed over the second electrode layer. The passivation layer is then removed, followed by a step of sintering process.

Abstract: A method for fabricating an electronic emission source of a field emission display includes to provide a substrate, screen print or lightgraphic etching the laminate to form a cathode electrode layer within the cavities, wherein the surface of the cathode electrode layer fabricates a photoresist by lightgraphy technology, coat a low viscosity carbon nano-tube solution to the surface and depositing it in the cavities, remove the photoresist by vacuum sintering and etching to form an electron emission sources layer having flat surface within the cavities. Comparing with the conventional arts, the present invention is to provide a better flatness, which improves the uniformity of images and brightness. In addition, the present invention enhances the density of Carbon Nano-Tube (“CNT”) and thereby improves the electron density of the electron beams.

Abstract: A method of fabricating a cathode structure of a field-emission display. Thick-film technique is employed to apply low-cost silver ink and carbon nanotube material on a substrate. By performing sintering process and polishing process on the low-cost ink and carbon nanotube materials, a first and a second electrode layers can be formed on the substrate with thickness lower than 0.1 microns. Further, the planarity of the first and second electrode layers is also enhanced.

Abstract: A carbon nanotube suspension uses water as the basic solvent added with dispersant, stabilizer, coalescing aid, adhesion promoter, and a carbon nanotube. The basic solvent and the above solutes form a low viscosity solvent with carbon nanotube suspending therein. Therefore, the carbon nanotube suspension is formed to serve as a source material of the electron emission source of a field-emission display. That is, the carbon nanotube can be coated on a surface for forming the carbon nanotube electron-emission layer.

Abstract: A patterned carbon nanotube process adopted for an electronic device is described. A negative photoresist layer is coated on a cathode substrate. A mask layer is formed with a carved cavity therein during a development process. A carbon nanotube spray is sprayed thereon to fill the carved cavity with a plurality of carbon nanotubes. The cathode substrate is sintered at a high temperature or in a vacuum to remove the mask layer and part of the carbon nanotubes adhered to the mask layer simultaneously, and to connect the rest of the carbon nanotubes firmly to the cathode conductive layer as an electron emitter layer with high resolution for increasing current density and uniformity of illumination of the electronic device.

Abstract: A continuous production vacuum sintering apparatus has a conveyer unit and a plurality of vacuum sintering systems individually transferred by the conveyer unit. Each of the vacuum sintering systems includes a sintering furnace, a vacuum control unit communicating with the sintering furnace via an exhaustion valve, a temperature control unit electrically connecting the sintering furnace, and a partition disposed in the sintering furnace and adjacent to the exhaustion valve. The vacuum sintering systems correspond to respective sintering steps, each of which continues from a previous one with a predetermined period. The vacuum sintering systems are separate from one another. The respective pressure and temperature conditions provided by the corresponding vacuum sintering systems do not interfere with one another.