Patents by Inventor Chung-Che Tsai

Chung-Che Tsai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11935804
    Abstract: In an embodiment, a device includes: an integrated circuit die; an encapsulant at least partially surrounding the integrated circuit die, the encapsulant including fillers having an average diameter; a through via extending through the encapsulant, the through via having a lower portion of a constant width and an upper portion of a continuously decreasing width, a thickness of the upper portion being greater than the average diameter of the fillers; and a redistribution structure including: a dielectric layer on the through via, the encapsulant, and the integrated circuit die; and a metallization pattern having a via portion extending through the dielectric layer and a line portion extending along the dielectric layer, the metallization pattern being electrically coupled to the through via and the integrated circuit die.
    Type: Grant
    Filed: April 10, 2023
    Date of Patent: March 19, 2024
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Tzu-Sung Huang, Ming Hung Tseng, Yen-Liang Lin, Hao-Yi Tsai, Chi-Ming Tsai, Chung-Shi Liu, Chih-Wei Lin, Ming-Che Ho
  • Patent number: 10847480
    Abstract: A semiconductor package includes a substrate. At least a high-frequency chip and a circuit component susceptible to high-frequency interference are disposed on a top surface of the substrate. A first ground ring is disposed on the substrate surrounding the high-frequency chip. A first metal-post reinforced glue wall is disposed on the first ground ring surrounding the high-frequency chip. A second ground ring is disposed on the top of the substrate surrounding the circuit component. A second metal-post reinforced glue wall is disposed on the second ground ring surrounding the circuit component. A molding compound covers at least the high-frequency chip and the circuit component. A conductive layer is disposed on the molding compound and is coupled to the first metal-post reinforced glue wall and/or the second metal-post reinforced glue wall.
    Type: Grant
    Filed: January 1, 2019
    Date of Patent: November 24, 2020
    Inventor: Chung-Che Tsai
  • Publication number: 20200168557
    Abstract: A method for forming a semiconductor package. A lower mold having a cavity is provided. A release film is disposed in the cavity. A first feeding device is used to lay first granular material on the release film. The first granular material is melted and pre-cured to form a semi-cured layer. A second feeding device is used to lay second granular material on the semi-cured layer. The second granular material is heated to form a molten resin layer. The upper mold having a substrate is moved toward the lower mold. A semiconductor element is disposed on a front surface of the substrate. The upper mold and the lower mold are closed. The front surface of the substrate and semiconductor element are immersed in the molten resin layer. A curing process is performed to cure the resin layer and the semi-cured layer, thereby forming a molding compound and a conductor layer.
    Type: Application
    Filed: April 10, 2019
    Publication date: May 28, 2020
    Inventor: Chung-Che Tsai
  • Publication number: 20200168566
    Abstract: A semiconductor package includes a substrate. At least a high-frequency chip and a circuit component susceptible to high-frequency interference are disposed on a top surface of the substrate. A first ground ring is disposed on the substrate surrounding the high-frequency chip. A first metal-post reinforced glue wall is disposed on the first ground ring surrounding the high-frequency chip. A second ground ring is disposed on the top of the substrate surrounding the circuit component. A second metal-post reinforced glue wall is disposed on the second ground ring surrounding the circuit component. A molding compound covers at least the high-frequency chip and the circuit component. A conductive layer is disposed on the molding compound and is coupled to the first metal-post reinforced glue wall and/or the second metal-post reinforced glue wall.
    Type: Application
    Filed: January 1, 2019
    Publication date: May 28, 2020
    Inventor: Chung-Che Tsai
  • Patent number: 6968613
    Abstract: A fabrication method of a circuit board is proposed, wherein a core layer is formed with a plurality of conductive traces, and photo resist is respectively applied on terminals of the conductive traces. Then, a non-solderable material is applied over the core layer as to cover the conductive traces except for the insulating material, and the non-solderable material is adapted to be surface-flush with the insulating material, allowing the insulating material to be exposed from the non-solderable material. Finally, the insulating material is removed from the core layer to expose the terminals of the conductive traces, wherein the exposed terminals are used as bond pads or bond fingers where solder balls, solder bumps or bonding wires can be bonded. This circuit board is cost-effectively fabricated by simplified processes, and beneficial in precisely exposing bond pads or bond fingers, thereby significantly improving yield of fabricated circuit boards.
    Type: Grant
    Filed: June 20, 2002
    Date of Patent: November 29, 2005
    Assignee: UltraTera Corporation
    Inventors: Chung-Che Tsai, Jin-Chuan Bai
  • Patent number: 6911604
    Abstract: A printed circuit board, which comprises a substrate, a conductive pattern disposed on a surface of said substrate and a solder mask coated on the surface of said substrate and covered over the conductive pattern. The conductive pattern has a bonding pad. The solder mask has an opening corresponding in location to the bonding pad such that a portion of the bonding pad is exposed outside. A space is left between said solder mask and said bonding pad and is communicated with the opening. Whereby, a solder ball can be received in the opening and the space and electrically connected to the bonding pad, such that the solder ball is held on the printed circuit board securely.
    Type: Grant
    Filed: August 2, 2002
    Date of Patent: June 28, 2005
    Assignee: Ultratera Corporation
    Inventors: Chung-Che Tsai, Wei-Heng Shan
  • Publication number: 20050062152
    Abstract: A window ball grid array (WBGA) semiconductor package and a fabrication method thereof are provided. This WBGA package includes: a substrate having a through opening; a chip mounted on an upper surface and over the opening of the substrate via an adhesive, and electrically connected to a lower surface of the substrate via bonding wires through the opening, with gaps, not applied with the adhesive, formed between the chip and the substrate; a first encapsulation body made of a resin material for encapsulating the chip and the bonding wires, allowing the resin material to pass through the gaps to fill the opening of the substrate and the gaps; a second encapsulation body for covering the part of the first encapsulation body on the lower surface of the substrate; and a plurality of solder balls bonded to area free of the second encapsulation body on the lower surface of the substrate.
    Type: Application
    Filed: September 24, 2003
    Publication date: March 24, 2005
    Inventor: Chung-Che Tsai
  • Publication number: 20050062155
    Abstract: A window ball grid array (WBGA) semiconductor package and a method for fabricating the same are provided. The semiconductor package includes: a substrate having an upper surface and an opposite lower surface and having an opening penetrating through the same; at least one chip mounted on the upper surface and over the opening of the substrate via an adhesive, and electrically connected to the lower surface of the substrate via a plurality of bonding wires going through the opening; an encapsulation body formed on the upper and lower surfaces of the substrate for encapsulating the chip and the bonding wires and filling the opening of the substrate and gaps, not applied with the adhesive, between the chip and the substrate; and a plurality of solder balls bonded to area free of the encapsulation body on the lower surface of the substrate and exposed outside.
    Type: Application
    Filed: September 24, 2003
    Publication date: March 24, 2005
    Inventor: Chung-Che Tsai
  • Publication number: 20050046003
    Abstract: A stacked-chip semiconductor package and a fabrication method thereof are provided in which a thermal blocking member is applied over an opening formed through a chip carrier, with a first chip being mounted on the thermal blocking member and a second chip being attached oppositely to the thermal blocking member and received within the opening; the first and second chips are electrically connected to the chip carrier by bonding wires. An encapsulant is formed on the chip carrier for encapsulating the second chip and having a cavity for receiving and exposing the first chip that is a light sensitive chip. By the thermal blocking member interposed between the first and second chips, heat produced from the second chip is prevented from passing to the first chip, thereby not damaging the first chip or causing warpage of the first chip, which can thus assure reliable performances of the semiconductor package.
    Type: Application
    Filed: August 26, 2003
    Publication date: March 3, 2005
    Inventor: Chung-Che Tsai
  • Patent number: 6857865
    Abstract: A mold structure for package fabrication is proposed, and includes a top mold, a fixture and a bottom mold. The top mold is formed with at least an upwardly recessed portion; the fixture is formed with a plurality of downwardly recessed portions; and the bottom mold has a recessed cavity for receiving the fixture therein, and adapted to be engaged with the top mold, wherein a resilient member is disposed on an inner wall of the recessed cavity, and interposed between the fixture and the recessed cavity of the bottom mold, allowing the resilient member to provide a resilient force for properly positioning the fixture. By using the above mold structure, chips mounted on a substrate can be firmly supported in the mold structure without causing chip cracks during a molding process for encapsulating the chips.
    Type: Grant
    Filed: June 20, 2002
    Date of Patent: February 22, 2005
    Assignee: UltraTera Corporation
    Inventors: Chung-Che Tsai, Wei-Heng Shan
  • Patent number: 6849932
    Abstract: The present invention is to provide a double-sided thermally enhanced IC chip package which includes a chip being received in an opening of a substrate and electrically connected to a conductive circuit pattern on a top surface of the substrate through bonding wires. A thermally and electrically conductive planar member is attached to an inactive side of the chip through a thermally and electrically conductive adhesive layer. A portion of an active side of the chip to which the bonding wires are connected is encapsulated by a dielectric encapsulant, and the other portion of the active side of the chip is covered by a thermally and electrically conductive encapsulant. Thus, heat generated by the chip can be efficiently dissipated through the planar member and the thermally and electrically conductive encapsulant. The present invention also discloses a stacked chip package with double-sided heat dissipation capability.
    Type: Grant
    Filed: September 3, 2002
    Date of Patent: February 1, 2005
    Assignee: Ultratera Corporation
    Inventors: Chung-Che Tsai, Wei-Heng Shan
  • Patent number: 6849915
    Abstract: A light sensitive semiconductor package and a fabrication method thereof are provided in which a chip is mounted on a chip carrier and encompassed by a dam, and an infrared filter is attached to the dam to hermetically isolate the chip from the atmosphere. An encapsulant is formed on the chip carrier and surrounds the dam, and a lens is supported by the encapsulant to be positioned above the infrared filter. This allows light to penetrate through the infrared filter and lens to reach the chip. Before forming the encapsulant and mounting the lens, the semi-fabricated package with the chip being hermetically isolated by the infrared filter and dam is subject to a leak test, allowing a semi-fabricated package successfully passing the test to be formed with the encapsulant and lens, so as to reduce fabrication costs and improve yield of fabricated package products.
    Type: Grant
    Filed: August 26, 2003
    Date of Patent: February 1, 2005
    Assignee: Ultra Tera Corporation
    Inventor: Chung-Che Tsai
  • Patent number: 6740540
    Abstract: A fabrication method for a circuit board is proposed, wherein a core layer is formed with a plurality of conductive traces, and photo resist is applied on terminals of the conductive traces. A non-solderable material is peelably applied over a support member, and attached to the core layer to cover the conductive traces, wherein adhesion between the support member and the non-solderable material is smaller than adhesion between the non-solderable material and the core layer. Then, the support member is peeled to expose the non-solderable material; further, the non-solderable material is partly removed to expose the photo resist. Finally, the photo resist is etched away to expose the terminals of the conductive traces. The exposed terminals serve as bond pads or fingers where solder balls, bumps or wires are bonded for electrical connection purpose.
    Type: Grant
    Filed: June 12, 2002
    Date of Patent: May 25, 2004
    Assignee: Ultra Tera Corporation
    Inventors: Chung-Che Tsai, Jin-Chuan Bai
  • Patent number: 6713856
    Abstract: A stacked chip package has a substrate with a through hole. A first chip is received in the through hole. A second chip is disposed on the first chip. Two chips are electrically connected to an upper surface of the substrate. An adhesive layer and a planar member, which are thermally and electrically conductive, are disposed on a lower surface of the substrate to support the chips and dissipate the heat generated by the chips. An encapsulant covers the upper surface of the substrate. The package has superior heat-dissipating ability, high yield in assembly and small size.
    Type: Grant
    Filed: September 3, 2002
    Date of Patent: March 30, 2004
    Assignee: Ultratera Corporation
    Inventors: Chung-Che Tsai, Wei-Heng Shan
  • Patent number: 6713857
    Abstract: A stacked multi-chip semiconductor package and a fabrication method thereof are provided. A chip carrier is formed with an opening for receiving a first chip therein, and a second chip is stacked on the first chip and over the opening, wherein the first and second chips are respectively electrically connected to the chip carrier by bonding wires. A first encapsulant is formed to encapsulate first chip and corresponding bonding wires, and a second encapsulant is formed around the second chip to encompass a cavity for receiving the second chip and corresponding bonding wires therein. A lid is attached to the second encapsulant for covering the cavity. This semiconductor package allows high integration and increase in operational performances by virtue of stacked multi-chip structure.
    Type: Grant
    Filed: December 5, 2002
    Date of Patent: March 30, 2004
    Assignee: Ultra Tera Corporation
    Inventor: Chung-Che Tsai
  • Patent number: 6709894
    Abstract: A semiconductor package and a fabrication method thereof are provided. A plurality of first chips are mounted on and electrically connected to a substrate plate. A shielding structure including a shielding portion and a supporting portion is mounted on the substrate plate, wherein the supporting portion abuts against the substrate plate, and the shielding portion is formed with a plurality of openings corresponding in position to the first chips. An adhesive is applied through the openings to form adhesive layers respectively on the first chips. After removing the shielding structure from the substrate plate, a plurality of second chips are respectively stacked on the adhesive layers and electrically connected to the substrate plate. By performing molding and singulating processes, the packaged structure is singulated to form individual semiconductor packages. It is a characteristic advantage of forming the adhesive layers in a batch manner, making fabrication costs and time significantly reduced.
    Type: Grant
    Filed: June 12, 2002
    Date of Patent: March 23, 2004
    Assignee: UltraTera Corporation
    Inventors: Chung-Che Tsai, Wei-Heng Shan, Huan-Ping Su
  • Publication number: 20040041249
    Abstract: A stacked chip package has a substrate with a through hole. A first chip is received in the through hole. A second chip is disposed on the first chip. Two chips are electrically connected to an upper surface of the substrate. An adhesive layer and a planar member, which are thermally and electrically conductive, are disposed on a lower surface of the substrate to support the chips and dissipate the heat generated by the chips. An encapsulant covers the upper surface of the substrate. The package has superior heat-dissipating ability, high yield in assembly and small size.
    Type: Application
    Filed: September 3, 2002
    Publication date: March 4, 2004
    Applicant: United Test Center Inc.
    Inventors: Chung-che Tsai, Wei-Heng Shan
  • Publication number: 20040042140
    Abstract: The present invention is to provide a double-sided thermally enhanced IC chip package which includes a chip being received in an opening of a substrate and electrically connected to a conductive circuit pattern on a top surface of the substrate through bonding wires. A thermally and electrically conductive planar member is attached to an inactive side of the chip through a thermally and electrically conductive adhesive layer. A portion of an active side of the chip to which the bonding wires are connected is encapsulated by a dielectric encapsulant, and the other portion of the active side of the chip is covered by a thermally and electrically conductive encapsulant. Thus, heat generated by the chip can be efficiently dissipated through the planar member and the thermally and electrically conductive encapsulant. The present invention also discloses a stacked chip package with double-sided heat dissipation capability.
    Type: Application
    Filed: September 3, 2002
    Publication date: March 4, 2004
    Applicant: United Test Center Inc.
    Inventors: Chung-Che Tsai, Wei-Heng Shan
  • Publication number: 20040020688
    Abstract: The present invention is to provide a printed circuit board, which comprises a substrate, a conductive pattern disposed on a surface of said substrate and a solder mask coated on the surface of said substrate and covered over the conductive pattern. The conductive pattern has a bonding pad. The solder mask has an opening corresponding in location to the bonding pad such that a portion of the bonding pad is exposed outside. A space is left between said solder mask and said bonding pad and is communicated with the opening. Whereby, a solder ball can be received in the opening and the space and electrically connected to the bonding pad, such that the solder ball is held on the printed circuit board securely.
    Type: Application
    Filed: August 2, 2002
    Publication date: February 5, 2004
    Applicant: United Test Center Inc.
    Inventors: Chung-Che Tsai, Wei-Heng Shan
  • Patent number: 6683385
    Abstract: A low profile stack semiconductor package is proposed. A lower chip having centrally-situated bond pads is mounted on a substrate, and electrically connected to the substrate by bonding wires. A cushion member is peripherally situated on the lower chip, allowing the bonding wires to extend from the bond pads in a direction parallel to the lower chip, and to reach the cushion member beyond which the bonding wires turn downwardly to be directed toward the substrate. An adhesive is applied on the lower chip, for encapsulating the bond pads, cushion member and bonding wires. This allows an upper chip to be readily stacked on the lower chip by attaching the upper chip to the adhesive, without affecting or damaging structural or electrical arrangement formed on the lower chip.
    Type: Grant
    Filed: April 23, 2002
    Date of Patent: January 27, 2004
    Assignee: UltraTera Corporation
    Inventors: Chung-Che Tsai, Wei-Heng Shan