Abstract: A front end conveyor includes a frame having a first side and a second side, a lower deck and an upper deck. The lower deck includes a plurality of sheet supports, and upper portions of the sheet supports lie in a first plane. The upper deck includes a plurality of sheet guides that define with the sheet supports a sheet transport path through the front end conveyor. A chad wall extends transversely to the sheet transport direction and has a top edge located below the sheet transport path and a front surface facing in the upstream direction and a plurality of fingers projecting from the front surface in the upstream direction. The top edge of the chad wall is positioned relative to the sheet transport path such that hanging chads depending from the sheets will impact the chad wall.

Abstract: A front end conveyor includes a frame having a first side and a second side, a lower deck including a plurality of sheet supports and an upper deck including a plurality of sheet guides. Upper portions of the sheet supports lie in a first plane, and the plurality of sheet supports and the plurality of sheet guides define therebetween a sheet transport path for moving sheets in a sheet transport direction toward the downstream end of the front end conveyor. At least one helical brush is positioned at the sheet transport path and is configured to engage scrap material on the plurality of sheets. The conveyor also includes a drive configured to rotate the helical brush.

Abstract: A front end conveyor has an upstream end and a downstream end, a lower deck including a plurality of primary sheet supports and an upper deck including a plurality of sheet guides. Upper portions of the primary sheet supports lie in a first plane and the sheet supports and sheet guides define a sheet transport path for moving sheets in a sheet transport direction. A pivotable sheet support extends from an upstream end of the lower deck and has at least one surface lying in a second plane. The pivotable sheet support is pivotable from a first position in which the second plane forms a first angle with the first plane and a second position in which the second plane forms a second angle with the first plane, the second angle being different than the first angle.

Abstract: A bundle breaker has upstream and downstream breaking supports and first and second platens located above the breaking supports that are configured to be raised and lowered by actuators to selectively clamp a log between the platens and the breaking supports. A third actuator applies a shifting force to the downstream breaking support to shift an input end of the downstream breaking support relative to an output end of the upstream breaking support to break a second portion of the log from a first portion of the log. A controller controls the first actuator and the second actuator and the third actuator. Also, the controller is configured to stop or reduce the application of the shifting force in response to a determination that the second portion of the log has broken off the first portion of the log.

Abstract: A bundle breaker has upstream and downstream breaking supports and first and second platens located above the breaking supports that are configured to be raised and lowered by actuators to selectively clamp a log between the platens and the breaking supports. A third actuator applies a shifting force to the downstream breaking support to shift an input end of the downstream breaking support relative to an output end of the upstream breaking support to break a second portion of the log from a first portion of the log. A controller controls the first actuator and the second actuator and the third actuator. Also, the controller is configured to stop or reduce the application of the shifting force in response to a determination that the second portion of the log has broken off the first portion of the log.

Abstract: A front end conveyor include a lower deck having a plurality of lower sheet supports, an upstream upper deck having an upstream end at the upstream end of the front end conveyor, a downstream end and a plurality of first upper sheet guides and a downstream upper deck having an upstream end, a downstream end at the downstream end of the front end conveyor, and a plurality of second upper sheet guides. The lower sheet supports and the upper sheet guides define a sheet transport path for moving sheets of material though the conveyor. The downstream end of the upstream upper deck and the upstream end of the downstream upper deck are independently pivotably mounted to the frame such that the upstream end of the upstream upper deck and the downstream end of the downstream upper deck shiftable toward and away from the lower deck.

Abstract: A layboy includes an upper belt section with a plurality of transversely spaced upper belts that extend in a longitudinal direction such that bottom portions of the upper belts lie in a first plane that defines an upper boundary of a transport path through the layboy and a lower belt section having a plurality of transversely spaced lower belts that extend in the longitudinal direction such that top portions of the lower belts lie in a second plane that defines an upper boundary of the transport path. The bottom portion of one of the top belts and/or the top portion of one of the bottom belts extends away from the transport path to define a gap in the transport path at which scrap moving through the layboy can fall out of the transport path.

Abstract: A bundle breaker includes upstream and downstream breaking supports, platens over the breaking supports and actuators for moving the platens toward and away from the breaking supports. Each of the platens includes a plurality of air bladders each having a bottom contact surface facing one of the breaking supports. The actuators move the platens to selectively clamp a log between the bottom contact surfaces of the air bladders and the breaking supports. A third actuator shifts an input end of the downstream breaking support relative to an output end of the upstream breaking support from a first position to a second position to break a first portion of the log from a second portion of the log.

Abstract: A bundle breaker has upstream and downstream breaking supports each having an input end and an output end. A first platen is located above the upstream breaking support, and a second platen is located above the downstream breaking support, and each platen has an actuator for moving the respective platen toward and away from the breaking supports to selectively clamp a log between the platens and the breaking supports. A third actuator is configured to apply a shifting force to the downstream breaking support to shift the input end of the downstream breaking support relative to the output end of the upstream breaking support from a first position toward a second position to break the second portion of the log from the first portion of the log. The first actuator and/or the second actuator and/or the third actuator includes at least one servo motor.

Abstract: A front end conveyor has an upstream end and a downstream end, a lower deck including a plurality of primary sheet supports and an upper deck including a plurality of sheet guides. Upper portions of the primary sheet supports lie in a first plane and the sheet supports and sheet guides define a sheet transport path for moving sheets in a sheet transport direction. A pivotable sheet support extends from an upstream end of the lower deck and has at least one surface lying in a second plane. The pivotable sheet support is pivotable from a first position in which the second plane forms a first angle with the first plane and a second position in which the second plane forms a second angle with the first plane, the second angle being different than the first angle.

Abstract: A front end conveyor includes a frame having a first side and a second side, a lower deck including a plurality of sheet supports and an upper deck including a plurality of sheet guides. Upper portions of the sheet supports lie in a first plane, and the plurality of sheet supports and the plurality of sheet guides define therebetween a sheet transport path for moving sheets in a sheet transport direction toward the downstream end of the front end conveyor. At least one helical brush is positioned at the sheet transport path and is configured to engage scrap material on the plurality of sheets. The conveyor also includes a drive configured to rotate the helical brush.

Abstract: A front end conveyor includes a frame having a first side and a second side, a lower deck and an upper deck. The lower deck includes a plurality of sheet supports, and upper portions of the sheet supports lie in a first plane. The upper deck includes a plurality of sheet guides that define with the sheet supports a sheet transport path through the front end conveyor. A chad wall extends transversely to the sheet transport direction and has a top edge located below the sheet transport path and a front surface facing in the upstream direction and a plurality of fingers projecting from the front surface in the upstream direction. The top edge of the chad wall is positioned relative to the sheet transport path such that hanging chads depending from the sheets will impact the chad wall.

Abstract: A front end conveyor includes a frame having a first side and a second side, a lower deck having a plurality of sheet supports and an upper deck having a plurality of sheet guides. Upper portions of the sheet supports lie in a first plane. The plurality of sheet supports and the plurality of sheet guides define therebetween a sheet transport path for moving sheets in a sheet transport direction toward the downstream end of the front end conveyor, and the front end system includes at least one blower directed at the sheet transport path and configured to dislodge scrap material from the sheets.

Abstract: A front end conveyor includes a frame having a first side and a second side, a lower deck and an upper deck. The lower deck includes a plurality of sheet supports, and upper portions of the sheet supports lie in a first plane. The upper deck includes a plurality of sheet guides, and the plurality of sheet supports and the plurality of sheet guides define therebetween a sheet transport path for moving sheets in a sheet transport direction toward the downstream end of the front end conveyor. A transverse scrap conveyor is mounted below the lower deck to carry scrap in a direction perpendicular to the sheet transport direction. The transverse scrap conveyor is secured to and supported by the frame such that the transverse scrap conveyor is movable with the frame as a unit.

Abstract: A front end conveyor include a lower deck having a plurality of lower sheet supports, an upstream upper deck having an upstream end at the upstream end of the front end conveyor, a downstream end and a plurality of first upper sheet guides and a downstream upper deck having an upstream end, a downstream end at the downstream end of the front end conveyor, and a plurality of second upper sheet guides. The lower sheet supports and the upper sheet guides define a sheet transport path for moving sheets of material though the conveyor. The downstream end of the upstream upper deck and the upstream end of the downstream upper deck are independently pivotably mounted to the frame such that the upstream end of the upstream upper deck and the downstream end of the downstream upper deck shiftable toward and away from the lower deck.

Abstract: A layboy includes an upper belt section with a plurality of transversely spaced upper belts that extend in a longitudinal direction such that bottom portions of the upper belts lie in a first plane that defines an upper boundary of a transport path through the layboy and a lower belt section having a plurality of transversely spaced lower belts that extend in the longitudinal direction such that top portions of the lower belts lie in a second plane that defines an upper boundary of the transport path. The bottom portion of one of the top belts and/or the top portion of one of the bottom belts extends away from the transport path to define a gap in the transport path at which scrap moving through the layboy can fall out of the transport path.

Abstract: A layboy includes an upper belt section with a plurality of transversely spaced upper belts that extend in a longitudinal direction such that bottom portions of the upper belts lie in a first plane that defines an upper boundary of a transport path through the layboy and a lower belt section having a plurality of transversely spaced lower belts that extend in the longitudinal direction such that top portions of the lower belts lie in a second plane that defines an upper boundary of the transport path. The bottom portion of one of the top belts and/or the top portion of one of the bottom belts extends away from the transport path to define a gap in the transport path at which scrap moving through the layboy can fall out of the transport path.

Abstract: A bundle breaker has upstream and downstream breaking supports and first and second platens located above the breaking supports that are configured to be raised and lowered by actuators to selectively clamp a log between the platens and the breaking supports. A third actuator applies a shifting force to the downstream breaking support to shift an input end of the downstream breaking support relative to an output end of the upstream breaking support to break a second portion of the log from a first portion of the log. A controller controls the first actuator and the second actuator and the third actuator. Also, the controller is configured to stop or reduce the application of the shifting force in response to a determination that the second portion of the log has broken off the first portion of the log.

Abstract: A bundle breaker includes upstream and downstream breaking supports, platens over the breaking supports and actuators for moving the platens toward and away from the breaking supports. Each of the platens includes a plurality of air bladders each having a bottom contact surface facing one of the breaking supports. The actuators move the platens to selectively clamp a log between the bottom contact surfaces of the air bladders and the breaking supports. A third actuator shifts an input end of the downstream breaking support relative to an output end of the upstream breaking support from a first position to a second position to break a first portion of the log from a second portion of the log.

Abstract: A bundle breaker has upstream and downstream breaking supports each having an input end and an output end. A first platen is located above the upstream breaking support, and a second platen is located above the downstream breaking support, and each platen has an actuator for moving the respective platen toward and away from the breaking supports to selectively clamp a log between the platens and the breaking supports. A third actuator is configured to apply a shifting force to the downstream breaking support to shift the input end of the downstream breaking support relative to the output end of the upstream breaking support from a first position toward a second position to break the second portion of the log from the first portion of the log. The first actuator and/or the second actuator and/or the third actuator includes at least one servo motor.