Abstract: The present invention relates to a cutting tool insert of a generally polygonal shape provided with a ceramic tip in a recess in at least one of its corners with a bottom surface and at least one side surface. At least the bottom surface of the recess is provided with rails with a height h being from about 50 to about 100 ?m, width w being from about 100 to about 200 ?m and spaced at distance l from about 0.75 to about 1.25 mm. The invention also relates to a method of making such an insert using a grinding wheel of a suitable profile before or after sintering or in the pressing operation.

Abstract: A cutting insert has a body formed of a superhard material or a superhard material and a cemented carbide, and has a hole through said body and a preformed hole inlay in said hole to allow securing of the insert to a holder. The method of making same is also disclosed.

Abstract: The present invention relates to a cutting tool insert of a generally polygonal shape provided with a ceramic tip in a recess in at least one of its corners with a bottom surface and at least one side surface. At least the bottom surface of the recess is provided with rails with a height h being from about 50 to about 100 ?m, width w being from about 100 to about 200 ?m and spaced at distance 1 from about 0.75 to about 1.25 mm. The invention also relates to a method of making such an insert using a grinding wheel of a suitable profile before or after sintering or in the pressing operation.

Abstract: The present invention relates to a cutting tool insert of a generally polygonal shape provided with a ceramic tip in a recess in at least one of its corners with a bottom surface and at least one side surface. At least the bottom surface of the recess is provided with rails with a height h being from about 50 to about 100 ?m, width w being from about 100 to about 200 ?m and spaced at distance 1 from about 0.75 to about 1.25 mm. The invention also relates to a method of making such an insert using a grinding wheel of a suitable profile before or after sintering or in the pressing operation.

Abstract: A cutting insert includes a body comprising a superhard material or a superhard material and a cemented carbide, a hole through said body, and a preformed hole inlay in said hole to allow securing of the insert to a holder. The method of making same is also disclosed.

Abstract: A related cutting insert includes a cutting insert body comprising sintering a layer of a superhard material, machining a hole through said sintered layer, brazing said machined layer onto a preformed cemented carbide substrate, and grinding a brazed product to form a cutting insert of predetermined shape.

Abstract: A method of making a cutting insert includes: (i) forming a blank having a substrate and superhard material, the substrate having more than 4 pockets, the superhard material disposed within the pockets; (ii) removing cutting tips from the blank by cutting the blank along cutting lines; (iii) providing a cutting insert body having a plurality of cavities for receiving a corresponding number of cutting tips; (iv) inserting a cutting tip into each of the plurality of cavities; and (v) brazing the cutting tips to the cutting insert body.

Abstract: A method of making a cutting insert includes: (i) forming a blank having a substrate and superhard material, the substrate having more than 4 pockets, the superhard material disposed within the pockets; (ii) removing cutting tips from the blank by cutting the blank along cutting lines; (iii) providing a cutting insert body having a plurality of cavities for receiving a corresponding number of cutting tips; (iv) inserting a cutting tip into each of the plurality of cavities; and (v) brazing the cutting tips to the cutting insert body. A related cutting insert includes: a cutting insert body having a plurality of cavities formed therein; a plurality of cutting tips, each of the plurality of cutting tips disposed in a respective cavity, the cutting tips having a geometry that provides a mechanical retention or lock when inserted into the cavities of the cutting insert body, the cutting tips further being brazed in the cutting insert body.

Abstract: A method of making a whisker-reinforced ceramic body by hot pressing a preform to a disc, cutting the disc into blanks and grinding the blanks to bodies of desired shape and dimension is disclosed. The preform is prepared by dispersing 10-60% by volume of a ceramic powder mixture containing conventional sintering aids and/or grain growth inhibitors in water or an organic solvent adding 1-15 wt-% starch to the dispersion; pouring the dispersion into a mold with desired shape; heating the suspension to 50°-100° C. for 2-4 hours while covering the mold to avoid water evaporation to form a preform; removing the preform from the mold; and presintering the preform in air for 10 h at a maximum temperature of about 600° C.