Patents by Inventor Claudio Caselli

Claudio Caselli has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12202287
    Abstract: A method for manufacturing a bullnose tile comprising the steps of providing a ceramic tile that comprises a base body made of a ceramic material, wherein the base body has a main surface and a bullnose edge; providing a decorative layer on top of the bullnose edge by printing a curable ink to form a décor; and curing the curable ink; wherein the curable ink, after printing, is in direct contact with the ceramic material of the base body.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: January 21, 2025
    Assignee: Dal-Tile, LLC
    Inventors: Claudio Caselli, Rahul Patki
  • Patent number: 12152626
    Abstract: A floor element for forming a floor covering is described herein, wherein the floor element includes a board having edges provided with coupling elements adapted to cooperate with coupling elements of an adjacent similar floor element in the floor covering. The coupling elements include at least one male part and at least one female part, the male part being positioned along a first edge and protruding outwardly beyond an upper edge at said first edge, and the female part being positioned along a second edge and extending inwardly beyond an upper edge at the second edge to form a recess for at least partially receiving the male part. The recess includes an inlet opening having a vertical breadth such that the ratio between the vertical breadth and the thickness of the board is more than 0.4.
    Type: Grant
    Filed: February 11, 2020
    Date of Patent: November 26, 2024
    Assignee: Dal-Tile, LLC
    Inventors: Claudio Caselli, Rahul Patki, Jan Eddy De Rick
  • Patent number: 12115748
    Abstract: A pressing equipment for manufacturing a floor element, wherein the floor element comprises an upper decorative layer and a lower support layer, wherein the equipment comprises: a pressing device for pressing the upper decorative layer upon the lower support layer, a positioning device for placing the floor element in a pressing position at the pressing element, and a centering device for adjusting the mutual position of the upper decorative layer and of the lower support layer.
    Type: Grant
    Filed: September 14, 2020
    Date of Patent: October 15, 2024
    Assignee: Dal-Tile, LLC
    Inventors: Felipe Giannazzo, Claudio Caselli, Rahul Patki
  • Patent number: 12110694
    Abstract: A floor element for forming a floor covering, wherein the floor element comprises a decorative layer made of a ceramic material and a support layer arranged below the decorative layer, wherein the support layer comprises edges provided with coupling elements configured to allow a mechanical coupling with coupling elements of an adjacent floor element and wherein the floor element comprises an intermediate layer having a resin material that permeates a lower surface of the decorative layer. A method for manufacturing a floor element, comprising the steps of: (i) providing a decorative layer made of a ceramic material; (II) providing a support layer; (iii) providing a resin material for bonding the decorative layer and the support layer together; (iv) pressing the layers together for forming the floor element such that the resin material permeates the ceramic layer.
    Type: Grant
    Filed: July 1, 2019
    Date of Patent: October 8, 2024
    Assignee: Dal-Tile, LLC
    Inventors: Rahul Patki, Claudio Caselli
  • Publication number: 20240309655
    Abstract: A floor element for forming a floor covering, the floor element comprising a decorative layer comprising a ceramic material, an intermediate layer comprising a resin material, and a support layer arranged below the decorative layer, wherein the support layer comprises edges provided with coupling elements configured to realize a mechanical coupling with coupling elements of an adjacent floor element and wherein the resin material comprises a modulus of elasticity greater than 0.1 GPa, preferably greater than 0.5 GPa, even more preferably greater than 1 GPa.
    Type: Application
    Filed: May 29, 2024
    Publication date: September 19, 2024
    Inventors: Claudio Caselli, Rahul Patki
  • Publication number: 20240279937
    Abstract: A floor element for forming a floor covering, wherein the floor element comprises a decorative layer made of a ceramic material and a support layer arranged below the decorative layer, wherein the support layer comprises edges provided with coupling elements configured to allow a mechanical coupling with coupling elements of an adjacent floor element and wherein the floor element comprises an intermediate layer having a resin material that permeates a lower surface of the decorative layer. A method for manufacturing a floor element, comprising the steps of: (i) providing a decorative layer made of a ceramic material; (ii) providing a support layer; (iii) providing a resin material for bonding the decorative layer and the support layer together; (iv) pressing the layers together for forming the floor element such that the resin material permeates the ceramic layer.
    Type: Application
    Filed: May 2, 2024
    Publication date: August 22, 2024
    Inventors: Rahul Patki, Claudio Caselli
  • Patent number: 12018495
    Abstract: A floor element for forming a floor covering, the floor element comprising a decorative layer comprising a ceramic material, an intermediate layer comprising a resin material, and a support layer arranged below the decorative layer, wherein the support layer comprises edges provided with coupling elements configured to realize a mechanical coupling with coupling elements of an adjacent floor element and wherein the resin material comprises a modulus of elasticity greater than 0.1 GPa, preferably greater than 0.5 GPa, even more preferably greater than 1 GPa.
    Type: Grant
    Filed: April 26, 2021
    Date of Patent: June 25, 2024
    Assignee: Dal-Tile, LLC
    Inventors: Claudio Caselli, Rahul Patki
  • Publication number: 20240183159
    Abstract: A roof tile comprising a ceramic body and a reinforcing element attached to a lower surface of the ceramic body.
    Type: Application
    Filed: February 14, 2024
    Publication date: June 6, 2024
    Inventors: Claudio CASELLI, Rahul PATKI, Terry ADAMS, Raul RODRIGUEZ
  • Patent number: 11987988
    Abstract: A floor element for forming a floor covering, wherein the floor element comprises a decorative layer made of a ceramic material; a support layer arranged below the decorative layer; and a reinforcing layer arranged in between the decorative layer and the support layer, wherein the support layer comprises edges provided with coupling elements configured to realize a mechanical coupling with coupling elements of an adjacent floor element.
    Type: Grant
    Filed: April 27, 2022
    Date of Patent: May 21, 2024
    Assignee: Unilin BV
    Inventors: Rahul Patki, Laurent Meersseman, Claudio Beneventi, Claudio Caselli
  • Publication number: 20240141648
    Abstract: A roof tile comprising a decorative layer having at least a ceramic body, and a support layer disposed below the decorative layer, wherein the roof tile comprises an upper edge, a lower edge which is opposite to the upper edge and two opposite side edges, said side edges being transverse to the upper edge, wherein said roof tile comprises at least one anchoring element for anchoring the roof tile to a structure or framework.
    Type: Application
    Filed: February 8, 2022
    Publication date: May 2, 2024
    Inventors: Rahul PATKI, Claudio CASELLI
  • Patent number: 11959279
    Abstract: A roof tile comprising a ceramic body and a reinforcing element attached to a lower surface of the ceramic body.
    Type: Grant
    Filed: February 9, 2021
    Date of Patent: April 16, 2024
    Assignee: Dal-Tile, LLC
    Inventors: Claudio Caselli, Rahul Patki, Terry Adams, Raul Rodriguez
  • Patent number: 11920348
    Abstract: A roof tile comprising a ceramic body and a reinforcing element attached to a lower surface of the ceramic body.
    Type: Grant
    Filed: February 9, 2021
    Date of Patent: March 5, 2024
    Assignee: Dal-Tile, LLC
    Inventors: Claudio Caselli, Rahul Patki, Terry Adams, Raul Rodriguez
  • Publication number: 20240060313
    Abstract: A floor element for forming a floor covering, wherein the floor element comprises a decorative layer made of a ceramic material; a support layer arranged below the decorative layer; and a reinforcing layer arranged in between the decorative layer and the support layer, wherein the support layer comprises edges provided with coupling elements configured to realize a mechanical coupling with coupling elements of an adjacent floor element.
    Type: Application
    Filed: October 31, 2023
    Publication date: February 22, 2024
    Inventors: Rahul PATKI, Laurent MEERSSEMAN, Claudio BENEVENTI, Claudio CASELLI
  • Publication number: 20240033969
    Abstract: A method for manufacturing an engineered stone comprising the steps of: providing a mixture comprising at least a stone or stone like material and a binder; compacting the mixture; curing the binder; and printing a printed pattern on at least a top surface of the engineered stone.
    Type: Application
    Filed: October 10, 2023
    Publication date: February 1, 2024
    Inventors: Terry ADAMS, Claudio CASELLI
  • Patent number: 11865737
    Abstract: A method for manufacturing an engineered stone, the method including: providing a mixture comprising at least a stone or stone like material and a binder; compacting the mixture; curing the binder; and further comprising printing a printed pattern on at least a top surface of the engineered stone.
    Type: Grant
    Filed: December 27, 2022
    Date of Patent: January 9, 2024
    Assignee: Dal-Tile, LLC
    Inventors: Terry Adams, Claudio Caselli
  • Publication number: 20240001690
    Abstract: A method for manufacturing a decorative element comprising a substrate and a top layer wherein the substrate is made of an engineered stone and wherein the top layer comprises a decorative pattern, comprising the steps of: providing a mixture comprising at least an inorganic filler and a binder; compacting the mixture; and curing the binder to obtain the substrate; wherein the method comprises the step of inkjet printing a first decorative pattern on at least a top surface of the substrate; wherein the method comprises the step of providing a protective coating above the printed pattern, wherein said protective coating comprises a curable substance, wherein the method comprises the step of fully curing said protective coating and wherein the method comprises the step of polishing said protective coating.
    Type: Application
    Filed: March 15, 2023
    Publication date: January 4, 2024
    Inventors: Rahul PATKI, Claudio CASELLI
  • Publication number: 20240002304
    Abstract: A method for manufacturing a decorative element comprising a substrate and a top layer wherein the substrate is made of an engineered stone and wherein the top layer comprises a decorative pattern, comprising the steps of: providing a mixture comprising at least an inorganic filler and a binder; compacting the mixture; and curing the binder to obtain the substrate; wherein the method comprises the step of inkjet printing a first decorative pattern on at least a top surface of the substrate, and wherein the method comprises the step of providing a protective coating above the printed pattern, wherein the protective coating comprises a base coat that is applied immediately on top of the printed pattern and a top-coat that is provided above the base coat, between the application of the base-coat and the application of the top coat the method comprises the step of sanding the base coat.
    Type: Application
    Filed: November 8, 2022
    Publication date: January 4, 2024
    Inventors: Rahul PATKI, Eladio PINERO GONZALEZ, Claudio CASELLI
  • Publication number: 20230405868
    Abstract: A method for manufacturing an engineered stone, the method including: providing a mixture comprising at least a stone or stone like material and a binder; compacting the mixture; curing the binder; and further comprising printing a printed pattern on at least a top surface of the engineered stone.
    Type: Application
    Filed: August 31, 2023
    Publication date: December 21, 2023
    Inventors: Terry ADAMS, Claudio CASELLI
  • Publication number: 20230220683
    Abstract: A floor element for forming a floor covering, the floor element comprising a decorative layer comprising a ceramic material, an intermediate layer comprising a resin material, and a support layer arranged below the decorative layer, wherein the support layer comprises edges provided with coupling elements configured to realize a mechanical coupling with coupling elements of an adjacent floor element and wherein the resin material comprises a modulus of elasticity greater than 0.1 GPa, preferably greater than 0.5 GPa, even more preferably greater than 1 GPa.
    Type: Application
    Filed: April 26, 2021
    Publication date: July 13, 2023
    Inventors: Claudio Caselli, Rahul Patki
  • Publication number: 20230173837
    Abstract: A method for manufacturing a bullnose tile comprising the steps of: providing a ceramic tile that comprises a base body made of a ceramic material, wherein the base body has a main surface and a bullnose edge; providing a decorative layer on top of said bullnose edge, by inkjet printing a curable ink to form a dcor; curing said curable ink; wherein said curable ink, after printing, is in direct contact with the ceramic material of the base body.
    Type: Application
    Filed: March 24, 2021
    Publication date: June 8, 2023
    Inventors: Claudio Caselli, Rahul Patki