Patents by Inventor Claudio Fayad

Claudio Fayad has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12117801
    Abstract: A software defined (SD) process control system (SDCS) implements controller and other process control-related business logic as logical abstractions (e.g., application layer services executing in containers, VMs, etc.) decoupled from hardware and software computing platform resources. An SD networking layer of the SDCS utilizes process control-specific operating system support services to manage the usage of the computing platform resources and the creation, deletion, modifications, and networking of application layer services with devices disposed in the field environment and with other services, responsive to the requirements and needs of the business logic and dynamically changing conditions of SDCS hardware and/or software assets during run-time of the process plant (such as performance, faults, addition/deletion of hardware and/or software assets, etc.).
    Type: Grant
    Filed: September 28, 2021
    Date of Patent: October 15, 2024
    Assignee: FISHER-ROSEMOUNT SYSTEMS, INC.
    Inventors: Anthony Amaro, Jr., Mark J. Nixon, Gary K. Law, Claudio Fayad
  • Patent number: 12007747
    Abstract: A software defined (SD) process control system (SDCS) implements controller and other process control-related business logic as logical abstractions (e.g., application layer services executing in containers, VMs, etc.) decoupled from hardware and software computing platform resources. An SD networking layer of the SDCS utilizes process control-specific operating system support services to manage the usage of the computing platform resources and the creation, deletion, modifications, and networking of application layer services with devices disposed in the field environment and with other services, responsive to the requirements and needs of the business logic and dynamically changing conditions of SDCS hardware and/or software assets during run-time of the process plant (such as performance, faults, addition/deletion of hardware and/or software assets, etc.).
    Type: Grant
    Filed: September 28, 2021
    Date of Patent: June 11, 2024
    Assignee: FISHER-ROSEMOUNT SYSTEMS, INC.
    Inventors: Anthony Amaro, Jr., Mark J. Nixon, Gary K. Law, Claudio Fayad
  • Patent number: 11960473
    Abstract: To provide a trusted, secure, and immutable record of transactions within a process plant, techniques are described for utilizing a distributed ledger in process control systems. The distributed ledger may be maintained by nodes which receive transactions broadcasted from field devices, controllers, operator workstations, or other devices operating within the process plant. The transactions may include process plant data, such as process parameter data, product parameter data, configuration data, user interaction data, maintenance data, commissioning data, plant network data, and product tracking data. The distributed ledgers may also be utilized to execute smart contracts to allow machines such as field devices to transact by themselves without human intervention. In this manner, recorded process parameter values and product parameter values may be retrieved to verify the quality of products.
    Type: Grant
    Filed: January 15, 2019
    Date of Patent: April 16, 2024
    Assignee: FISHER-ROSEMOUNT SYSTEMS, INC.
    Inventors: Mark J. Nixon, Gary K. Law, William McCormick, Claudio Fayad
  • Publication number: 20240086778
    Abstract: A distributed control system (DCS) of an industrial process plant includes a data center storing a plant information model that includes a description of physical components, the control framework, and the control network of the plant using a modeling language. A set of exposed APIs provides DCS applications access to the model, and to an optional generic framework of the data center which stores basic structures and functions from which the DCS may automatically generate other structures and functions to populate the model and to automatically create various applications and routines utilized during run-time operations of the DCS and plant. Upon initialization, the DCS may automatically sense the I/O types of its interface ports, detect communicatively connected physical components within the plant, and automatically populate the plant information model accordingly. The DCS may optionally automatically generate related control routines and/or I/O data delivery mechanisms, HMI routines, and the like.
    Type: Application
    Filed: November 21, 2023
    Publication date: March 14, 2024
    Inventors: Mark J. Nixon, Claudio Fayad, Robert G. Halgren, III, Anthony Amaro, JR., Peter Hartmann, Trevor Duncan Schleiss, Seshatre Natarajan
  • Publication number: 20240086779
    Abstract: A distributed control system (DCS) of an industrial process plant includes a data center storing a plant information model that includes a description of physical components, the control framework, and the control network of the plant using a modeling language. A set of exposed APIs provides DCS applications access to the model, and to an optional generic framework of the data center which stores basic structures and functions from which the DCS may automatically generate other structures and functions to populate the model and to automatically create various applications and routines utilized during run-time operations of the DCS and plant. Upon initialization, the DCS may automatically sense the I/O types of its interface ports, detect communicatively connected physical components within the plant, and automatically populate the plant information model accordingly. The DCS may optionally automatically generate related control routines and/or I/O data delivery mechanisms, HMI routines, and the like.
    Type: Application
    Filed: November 21, 2023
    Publication date: March 14, 2024
    Inventors: Mark J. Nixon, Claudio Fayad, Robert G. Halgren, III, Anthony Amaro, JR., Peter Hartmann, Trevor Duncan Schleiss, Seshatre Natarajan
  • Publication number: 20240027981
    Abstract: An industrial process control system includes a compute fabric having a first portion operating on-premises at an industrial process plant controlled by the industrial process control system and a second portion operating remotely from the industrial process plant controlled by the industrial process control system. The system also includes one or more transmitters in the process plant measuring or sensing physical parameters and includes one or more physical control elements in the process plant, each physical control element responsive to a respective setpoint parameter. The system further includes a plurality of micro-encapsulated execution environments instantiated in the compute fabric, each executing at least a portion of a control module that receives data from the one or more transmitters and transmits at least one setpoint parameter to each of the one or more physical control elements to cause the physical control elements to control a process in the industrial process plant.
    Type: Application
    Filed: September 20, 2023
    Publication date: January 25, 2024
    Inventors: Brian M. Capoccia, Brian Lamothe, Narayanan Doraiswamy, Mark J. Nixon, Claudio Fayad, Mickey Nanda, Aaron C. Jones, Peter Hartmann, Gary K. Law
  • Publication number: 20240028014
    Abstract: A process plant and industrial control system architecture includes a generalized compute fabric that is agnostic or indifferent to the physical location at which the compute fabric is implemented, includes one or more physical control or field devices located at one or more specific sites at which a product or process is being manufactured and further includes a transport network that securely provides communications between the compute fabric and the pool of physical devices.
    Type: Application
    Filed: July 18, 2023
    Publication date: January 25, 2024
    Inventors: Brian M. Capoccia, Brian Lamothe, Narayanan Doraiswamy, Mark J. Nixon, Claudio Fayad, Mickey Nanda, Aaron C. Jones, Peter Hartmann, Gary K. Law
  • Publication number: 20240019823
    Abstract: A process plant and industrial control system architecture includes a generalized compute fabric that is agnostic or indifferent to the physical location at which the compute fabric is implemented, includes one or more physical control or field devices located at one or more specific sites at which a product or process is being manufactured and further includes a transport network that securely provides communications between the compute fabric and the pool of physical devices.
    Type: Application
    Filed: July 18, 2023
    Publication date: January 18, 2024
    Inventors: Brian M. Capoccia, Brian Lamothe, Narayanan Doraiswamy, Mark J. Nixon, Claudio Fayad, Mickey Nanda, Aaron C. Jones, Peter Hartmann, Gary K. Law
  • Patent number: 11875236
    Abstract: A distributed control system (DCS) of an industrial process plant includes a data center storing a plant information model that includes a description of physical components, the control framework, and the control network of the plant using a modeling language. A set of exposed APIs provides DCS applications access to the model, and to an optional generic framework of the data center which stores basic structures and functions from which the DCS may automatically generate other structures and functions to populate the model and to automatically create various applications and routines utilized during run-time operations of the DCS and plant. Upon initialization, the DCS may automatically sense the I/O types of its interface ports, detect communicatively connected physical components within the plant, and automatically populate the plant information model accordingly. The DCS may optionally automatically generate related control routines and/or I/O data delivery mechanisms, HMI routines, and the like.
    Type: Grant
    Filed: October 22, 2020
    Date of Patent: January 16, 2024
    Assignee: FISHER-ROSEMOUNT SYSTEMS, INC.
    Inventors: Mark J. Nixon, Claudio Fayad, Robert G. Halgren, III, Anthony Amaro, Jr., Peter Hartmann, Trevor Duncan Schleiss, Seshatre Natarajan
  • Patent number: 11846934
    Abstract: A hyperconverged industrial process control architecture is disclosed for controlling an industrial process within a physical process environment using a software-defined distributed control system (DCS) environment. The software-defined DCS environment may be implemented by virtualizing the hardware components of a DCS architecture on a server group to enable both software-defined process controllers and back-end DCS applications to run within the server group. This software-defined DCS network architecture reduces the hardware requirements of the process control system and reduces configuration complexity by implementing control components and higher-level components within a common environment within the server group.
    Type: Grant
    Filed: September 23, 2019
    Date of Patent: December 19, 2023
    Assignee: FISHER-ROSEMOUNT SYSTEMS, INC.
    Inventors: Gary K. Law, Nina Golder, Aaron Crews, Robert G. Halgren, III, Claudio Fayad
  • Patent number: 11734213
    Abstract: A process control input/output (I/O) device provides traditional I/O support with direct physical layers or interfaces associated with traditional process control communication protocols while at the same time supporting an advanced physical layer or other IP based physical layer and the communication protocols that run on top of them. In addition, the new I/O device is able to nest protocols inside of other protocols for use when protocols, such as safety protocols, require additional handshaking, confirmations, etc. Still further, the new I/O device includes hardware configurable capabilities that enable easy configuration of a process control system that uses multiple different physical layers, including those used by traditional process control protocols such as HART and FOUNDATION Fieldbus protocols, and more advanced physical layers, including those that are used by IP-based, Ethernet based, packet based and other types of advanced communication protocols.
    Type: Grant
    Filed: September 17, 2019
    Date of Patent: August 22, 2023
    Assignee: FISHER-ROSEMOUNT SYSTEMS, INC.
    Inventors: Mark J. Nixon, Gary K. Law, Sergio Diaz, Claudio Fayad
  • Patent number: 11627175
    Abstract: An edge gateway system securely delivers and exposes data generated by and/or related to a process plant for consumption by external systems, and includes a field-facing component that sends, to an edge-facing component of the system, a collection of data types defined based on configurations of the process plant and represented using a syntax that is native to the one or more external systems. The field-facing component streams process plant-related content data indicated by one or more interest lists to the edge-facing component, where the streamed data is expressed using the collection of data types. Each interest list may include multiple types of data (e.g., control, I/O, diagnostic, device, historical, etc.) that collectively represent a particular named entity of the plant. Accordingly, the streamed data is securely delivered and exposed, via the edge-facing component, to the external systems.
    Type: Grant
    Filed: November 1, 2021
    Date of Patent: April 11, 2023
    Assignee: FISHER-ROSEMOUNT SYSTEMS, INC.
    Inventors: Mark J. Nixon, Claudio Fayad, Robert G. Halgren, III, Gary K. Law, John M. Caldwell, Anthony Amaro, Jr., Peter Hartmann
  • Publication number: 20220405278
    Abstract: A gateway system securely delivers and exposes data generated by and/or related to a process plant for consumption by external systems, and includes an edge-facing component that receives process plant-related data from a process plant via a field-facing component of the system. The received data may comport with an exposable data type system utilizing a syntax known to the external systems. The edge-facing component stores the received data in a data lake, and mines the data lake to thereby discover relationships between stored data points. Indications of the received data and the discovered interrelationships are stored in a contextualized process plant knowledge repository, such as a graph database, that is accessible to the external systems and other systems and applications via one or more access mechanisms, which may include utilities, services, servers, and/or applications. Some of the access mechanisms allow external applications to be installed at the edge-facing component.
    Type: Application
    Filed: August 24, 2022
    Publication date: December 22, 2022
    Inventors: Mark J. Nixon, Claudio Fayad, Robert G. Halgren, III, Gary K. Law, John M. Caldwell, Anthony Amaro, JR., Peter Hartmann
  • Publication number: 20220404799
    Abstract: A software defined (SD) process control system (SDCS) implements controller and other process control-related business logic as logical abstractions (e.g., application layer services executing in containers, VMs, etc.) decoupled from hardware and software computing platform resources. An SD networking layer of the SDCS utilizes process control-specific operating system support services to manage the usage of the computing platform resources and the creation, deletion, modifications, and networking of application layer services with devices disposed in the field environment and with other services, responsive to the requirements and needs of the business logic and dynamically changing conditions of SDCS hardware and/or software assets during run-time of the process plant (such as performance, faults, addition/deletion of hardware and/or software assets, etc.).
    Type: Application
    Filed: September 28, 2021
    Publication date: December 22, 2022
    Inventors: Anthony Amaro, JR., Mark J. Nixon, Gary K. Law, Claudio Fayad
  • Publication number: 20220404798
    Abstract: A software defined (SD) process control system (SDCS) implements controller and other process control-related business logic as logical abstractions (e.g., application layer services executing in containers, VMs, etc.) decoupled from hardware and software computing platform resources. An SD networking layer of the SDCS utilizes process control-specific operating system support services to manage the usage of the computing platform resources and the creation, deletion, modifications, and networking of application layer services with devices disposed in the field environment and with other services, responsive to the requirements and needs of the business logic and dynamically changing conditions of SDCS hardware and/or software assets during run-time of the process plant (such as performance, faults, addition/deletion of hardware and/or software assets, etc.).
    Type: Application
    Filed: September 28, 2021
    Publication date: December 22, 2022
    Inventors: Anthony Amaro, JR., Mark J. Nixon, Gary K. Law, Claudio Fayad
  • Patent number: 11436242
    Abstract: An edge gateway system securely delivers and exposes data generated by and/or related to a process plant for consumption by external systems, and includes an edge-facing component that receives process plant-related data from a process plant via a field-facing component of the system. The received data may comport with an exposable data type system utilizing a syntax known to the external systems. The edge-facing component stores the received data in a data lake, and mines the data lake to thereby discover relationships between stored data points. Indications of the received data and the discovered interrelationships are stored in a contextualized process plant knowledge repository, such as a graph database, that is accessible to the external systems and other systems and applications via one or more access mechanisms, which may include utilities, services, servers, and/or applications. Some of the access mechanisms allow external applications to be installed at the edge-facing component.
    Type: Grant
    Filed: September 20, 2019
    Date of Patent: September 6, 2022
    Assignee: FISHER-ROSEMOUNT SYSTEMS, INC.
    Inventors: Mark J. Nixon, Claudio Fayad, Robert G. Halgren, III, Gary K. Law, John M. Caldwell, Anthony Amaro, Jr., Peter Hartmann
  • Publication number: 20220129782
    Abstract: A distributed control system (DCS) of an industrial process plant includes a data center storing a plant information model that includes a description of physical components, the control framework, and the control network of the plant using a modeling language. A set of exposed APIs provides DCS applications access to the model, and to an optional generic framework of the data center which stores basic structures and functions from which the DCS may automatically generate other structures and functions to populate the model and to automatically create various applications and routines utilized during run-time operations of the DCS and plant. Upon initialization, the DCS may automatically sense the I/O types of its interface ports, detect communicatively connected physical components within the plant, and automatically populate the plant information model accordingly. The DCS may optionally automatically generate related control routines and/or I/O data delivery mechanisms, HMI routines, and the like.
    Type: Application
    Filed: October 22, 2020
    Publication date: April 28, 2022
    Inventors: Mark J. Nixon, Claudio Fayad, Robert G. Halgren, III, Anthony Amaro, JR., Peter Hartmann, Trevor Duncan Schleiss, Seshatre Natarajan
  • Patent number: 11281200
    Abstract: Drones (e.g., unmanned aerial vehicles, or “UAVs”) equipped with cameras and sensors may be configured to travel throughout the field environment of a process plant to monitor process plant conditions. Onboard computing devices associated with the drones control the movement of the drones through the field environment of the process plant. The onboard computing devices interface with the cameras and other sensors and communicate with user interface devices, controllers, servers and/or databases via a network. The onboard computing devices may receive drone commands from user interface devices and/or servers, or may access drone commands stored in one or more databases. The onboard computing devices may transmit data captured by the cameras and/or other sensors to UI devices, controllers, servers, etc. Accordingly, the user interface devices may display data (including live video feeds) captured by the drone cameras and/or drone sensors to an operator in a human machine interface application.
    Type: Grant
    Filed: September 24, 2019
    Date of Patent: March 22, 2022
    Assignee: FISHER-ROSEMOUNT SYSTEMS, INC.
    Inventors: Robert G. Halgren, III, Claudio Fayad, Gary K. Law, Mark J. Nixon
  • Publication number: 20220060527
    Abstract: An edge gateway system securely delivers and exposes data generated by and/or related to a process plant for consumption by external systems, and includes a field-facing component that sends, to an edge-facing component of the system, a collection of data types defined based on configurations of the process plant and represented using a syntax that is native to the one or more external systems. The field-facing component streams process plant-related content data indicated by one or more interest lists to the edge-facing component, where the streamed data is expressed using the collection of data types. Each interest list may include multiple types of data (e.g., control, I/O, diagnostic, device, historical, etc.) that collectively represent a particular named entity of the plant. Accordingly, the streamed data is securely delivered and exposed, via the edge-facing component, to the external systems.
    Type: Application
    Filed: November 1, 2021
    Publication date: February 24, 2022
    Inventors: Mark J. Nixon, Claudio Fayad, Robert G. Halgren, III, Gary K. Law, John M. Caldwell, Anthony Amaro, JR., Peter Hartmann
  • Patent number: 11165839
    Abstract: An edge gateway system securely delivers and exposes data generated by and/or related to a process plant for consumption by external systems, and includes a field-facing component that sends, to an edge-facing component of the system, a collection of data types defined based on configurations of the process plant and represented using a syntax that is native to the one or more external systems. The field-facing component streams process plant-related content data indicated by one or more interest lists to the edge-facing component, where the streamed data is expressed using the collection of data types. Each interest list may include multiple types of data (e.g., control, I/O, diagnostic, device, historical, etc.) that collectively represent a particular named entity of the plant. Accordingly, the streamed data is securely delivered and exposed, via the edge-facing component, to the external systems.
    Type: Grant
    Filed: September 20, 2019
    Date of Patent: November 2, 2021
    Assignee: FISHER-ROSEMOUNT SYSTEMS, INC.
    Inventors: Mark J. Nixon, Claudio Fayad, Robert G. Halgren, III, Gary K. Law, John M. Caldwell, Anthony Amaro, Jr., Peter Hartmann