Patents by Inventor Claus Daniel

Claus Daniel has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11493070
    Abstract: A joined article includes a first component having a laser-treated surface portion and a second component having a laser-treated surface portion. An adhesive joins the first component to the second component at the treated surface portion. A method of making a joined article form components and a system for making joined articles are also disclosed.
    Type: Grant
    Filed: September 24, 2018
    Date of Patent: November 8, 2022
    Assignee: UT-BATTELLE, LLC
    Inventors: Adrian Stefan Sabau, Charles David Warren, Claus Daniel, Jian Chen, Donald L. Erdman, III
  • Publication number: 20220216454
    Abstract: A method of making an electrode includes the step of mixing active material particles, radiation curable resin precursors, and electrically conductive particles to create an electrode precursor mixture. The electrode precursor mixture is electrostatically sprayed onto a current collector to provide an electrode preform. The electrode preform is heated and calendered to melt the resin precursor such that the resin precursor surrounds the active particles and electrically conductive particles. Radiation is applied to the electrode preform sufficient to cure the radiation curable resin precursors into resin.
    Type: Application
    Filed: March 29, 2022
    Publication date: July 7, 2022
    Inventors: ZHIJIA DU, CHRISTOPHER JAMES JANKE, JIANLIN LI, DAVID L. WOOD, III, CLAUS DANIEL
  • Patent number: 11289689
    Abstract: A method of making an electrode includes the step of mixing active material particles, radiation curable resin precursors, and electrically conductive particles to create an electrode precursor mixture. The electrode precursor mixture is electrostatically sprayed onto a current collector to provide an electrode preform. The electrode preform is heated and calendered to melt the resin precursor such that the resin precursor surrounds the active particles and electrically conductive particles. Radiation is applied to the electrode preform sufficient to cure the radiation curable resin precursors into resin.
    Type: Grant
    Filed: April 30, 2018
    Date of Patent: March 29, 2022
    Assignee: UTBATTELE, LLC
    Inventors: Zhijia Du, Christopher James Janke, Jianlin Li, David L. Wood, III, Claus Daniel
  • Patent number: 11065719
    Abstract: A coated article includes a substrate having an interference laser-treated surface portion, and a single-stage coating adhered directly to the interference laser-treated surface portion. A system and method for making a coated article are also disclosed.
    Type: Grant
    Filed: June 28, 2018
    Date of Patent: July 20, 2021
    Assignee: UT-BATTELLE, LLC
    Inventors: Adrian Sabau, Claus Daniel, Harry M. Meyer, III, Jianlin Li
  • Patent number: 10684128
    Abstract: Thermal methods and systems are described for the batch and/or continuous monitoring of films and/or membranes and/or electrodes produced in large-scale manufacturing lines. Some of the methods described include providing an energy input into a film, measuring a thermal response of the film, and correlating these to one or more physical properties and/or characteristics of the film.
    Type: Grant
    Filed: March 8, 2016
    Date of Patent: June 16, 2020
    Assignees: Alliance for Sustainable Energy, LLC, UT-Battelle, LLC
    Inventors: Bhushan Lal Sopori, Michael Joseph Ulsh, Przemyslaw Rupnowski, Guido Bender, Michael Mihaylov Penev, Jianlin Li, David L. Wood, III, Claus Daniel
  • Patent number: 10680236
    Abstract: A composite Si-carbon fiber comprising a carbon matrix material with 1-90 wt % silicon embedded therein. The composite carbon fibers are incorporated into electrodes for batteries. The battery can be a lithium ion battery. A method of making an electrode incorporating composite Si-carbon fibers is also disclosed.
    Type: Grant
    Filed: February 8, 2018
    Date of Patent: June 9, 2020
    Assignee: UT-BATTELLE, LLC
    Inventors: Orlando Rios, Claus Daniel, Wyatt Evan Tenhaeff, Surendra K. Martha
  • Patent number: 10601027
    Abstract: A method of making an electrode includes the step of dispersing an active electrode material and a conductive additive in a solvent to create a mixed dispersion. The solvent has a surface tension less than 40 mN/m and an ozone forming potential of no more than 1.5 lbs. ozone/lb. solvent. A surface of a current collector is treated to raise the surface energy of the surface to at least the surface tension of the solvent or the mixed dispersion. The dispersed active electrode material and conductive additive are deposited on the current collector. The coated surface is heated to remove solvent from the coating.
    Type: Grant
    Filed: April 27, 2018
    Date of Patent: March 24, 2020
    Assignee: UT-BATTELLE, LLC
    Inventors: Zhijia Du, Claus Daniel, Jianlin Li, David L. Wood, III
  • Patent number: 10562035
    Abstract: The present invention relates to a counter-blade, in particular, for a wood chipper, for producing wood chips, comprising at least one cutting edge made of a hard material, and a support surface leading to the cutting edge. According to the present invention, the cutting edge is made up of a plurality of hard material elements that are arranged next to one another along the cutting edge on a main member. This results in a counter-blade having a long service life.
    Type: Grant
    Filed: September 22, 2016
    Date of Patent: February 18, 2020
    Assignee: Betek GmbH & Co. KG
    Inventors: Markus Roth, Claus-Daniel Armbruster
  • Patent number: 10199633
    Abstract: An electrode and a related method of manufacture are provided. The electrode includes a self-aligning active material having short fiber powders with a cylindrical morphology to increase the packing density from 0.74 to nearly 0.91. The short fiber powders self-align during a slurring coating process as a result of shear forces between a die and a foil. The resulting coating includes parallel short fibers in a closed packed arrangement, providing an increased volumetric capacity of at least approximately 17%.
    Type: Grant
    Filed: December 9, 2015
    Date of Patent: February 5, 2019
    Assignee: UT-Battelle, LLC
    Inventors: Orlando Rios, Claus Daniel, Nancy J. Dudney, Wyatt E. Tenhaeff
  • Publication number: 20190024689
    Abstract: A joined article includes a first component having a laser-treated surface portion and a second component having a laser-treated surface portion. An adhesive joins the first component to the second component at the treated surface portion. A method of making a joined article form components and a system for making joined articles are also disclosed.
    Type: Application
    Filed: September 24, 2018
    Publication date: January 24, 2019
    Inventors: Adrian Stefan SABAU, Charles David WARREN, Claus DANIEL, Jian CHEN, Donald L. ERDMAN, III
  • Publication number: 20180323422
    Abstract: A method of making an electrode includes the step of mixing active material particles, radiation curable resin precursors, and electrically conductive particles to create an electrode precursor mixture. The electrode precursor mixture is electrostatically sprayed onto a current collector to provide an electrode preform. The electrode preform is heated and calendered to melt the resin precursor such that the resin precursor surrounds the active particles and electrically conductive particles. Radiation is applied to the electrode preform sufficient to cure the radiation curable resin precursors into resin.
    Type: Application
    Filed: April 30, 2018
    Publication date: November 8, 2018
    Inventors: ZHIJIA DU, CHRISTOPHER JAMES JANKE, JIANLIN LI, DAVID L. WOOD, III, CLAUS DANIEL
  • Publication number: 20180315992
    Abstract: A method of making an electrode includes the step of dispersing an active electrode material and a conductive additive in a solvent to create a mixed dispersion. The solvent has a surface tension less than 40 mN/m and an ozone forming potential of no more than 1.5 lbs. ozone/lb. solvent. A surface of a current collector is treated to raise the surface energy of the surface to at least the surface tension of the solvent or the mixed dispersion. The dispersed active electrode material and conductive additive are deposited on the current collector. The coated surface is heated to remove solvent from the coating.
    Type: Application
    Filed: April 27, 2018
    Publication date: November 1, 2018
    Inventors: ZHIJIA DU, CLAUS DANIEL, JIANLIN LI, DAVID L. WOOD, III
  • Publication number: 20180311770
    Abstract: A coated article includes a substrate having an interference laser-treated surface portion, and a single-stage coating adhered directly to the interference laser-treated surface portion. A system and method for making a coated article are also disclosed.
    Type: Application
    Filed: June 28, 2018
    Publication date: November 1, 2018
    Inventors: Adrian SABAU, Claus DANIEL, Harry M. Meyer, III, Jianlin Li
  • Patent number: 10082166
    Abstract: A joined article includes a first component having a laser-treated surface portion and a second component having a laser-treated surface portion. An adhesive joins the first component to the second component at the treated surface portion. A method of making a joined article form components and a system for making joined articles are also disclosed.
    Type: Grant
    Filed: June 8, 2015
    Date of Patent: September 25, 2018
    Assignee: UT-BATTELLE, LLC
    Inventors: Adrian Stefan Sabau, Charles David Warren, Claus Daniel, Jian Chen, Donald L. Erdman, III
  • Publication number: 20180166684
    Abstract: A composite Si-carbon fiber comprising a carbon matrix material with 1-90 wt % silicon embedded therein. The composite carbon fibers are incorporated into electrodes for batteries. The battery can be a lithium ion battery. A method of making an electrode incorporating composite Si-carbon fibers is also disclosed.
    Type: Application
    Filed: February 8, 2018
    Publication date: June 14, 2018
    Inventors: Orlando RIOS, Claus DANIEL, Wyatt Evan TENHAEFF, Surendra K. MARTHA
  • Patent number: 9929400
    Abstract: A composite Si-carbon fiber comprising a carbon matrix material with 1-90 wt % silicon embedded therein. The composite carbon fibers are incorporated into electrodes for batteries. The battery can be a lithium ion battery. A method of making an electrode incorporating composite Si-carbon fibers is also disclosed.
    Type: Grant
    Filed: September 9, 2013
    Date of Patent: March 27, 2018
    Assignee: UT-BATTELLE, LLC
    Inventors: Orlando Rios, Claus Daniel, Wyatt Evan Tenhaeff, Surendra K. Martha
  • Publication number: 20180066940
    Abstract: Thermal methods and systems are described for the batch and/or continuous monitoring of films and/or membranes and/or electrodes produced in large-scale manufacturing lines. Some of the methods described include providing an energy input into a film, measuring a thermal response of the film, and correlating these to one or more physical properties and/or characteristics of the film.
    Type: Application
    Filed: March 8, 2016
    Publication date: March 8, 2018
    Inventors: Bhushan Lal Sopori, Michael Joseph Ulsh, Przemyslaw Rupnowski, Guido Bender, Michael Mihaylov Penev, Jianlin Li, David L. Wood, III, Claus Daniel
  • Patent number: 9689822
    Abstract: A system and a method for characterizing a dielectric material are provided. The system and method generally include applying an excitation signal to electrodes on opposing sides of the dielectric material to evaluate a property of the dielectric material. The method can further include measuring the capacitive impedance across the dielectric material, and determining a variation in the capacitive impedance with respect to either or both of a time domain and a frequency domain. The measured property can include pore size and surface imperfections. The method can still further include modifying a processing parameter as the dielectric material is formed in response to the detected variations in the capacitive impedance, which can correspond to a non-uniformity in the dielectric material.
    Type: Grant
    Filed: January 22, 2015
    Date of Patent: June 27, 2017
    Assignee: UT-Battelle, LLC
    Inventors: Danny J. King, Susan Babinec, Patrick L. Hagans, Lonnie C. Maxey, Edward A. Payzant, Claus Daniel, Adrian S. Sabau, Ralph B. Dinwiddie, Beth L. Armstrong, Jane Y. Howe, David L. Wood, III, Nicole S. Nembhard
  • Patent number: 9685652
    Abstract: A method of making a battery electrode includes the steps of dispersing an active electrode material and a conductive additive in water with at least one dispersant to create a mixed dispersion; treating a surface of a current collector to raise the surface energy of the surface to at least the surface tension of the mixed dispersion; depositing the dispersed active electrode material and conductive additive on a current collector; and heating the coated surface to remove water from the coating.
    Type: Grant
    Filed: January 6, 2015
    Date of Patent: June 20, 2017
    Assignee: UT-BATTELLE, LLC
    Inventors: Jianlin Li, Beth L. Armstrong, Claus Daniel, David L. Wood, III
  • Publication number: 20170170453
    Abstract: An electrode and a related method of manufacture are provided. The electrode includes a self-aligning active material having short fiber powders with a cylindrical morphology to increase the packing density from 0.74 to nearly 0.91. The short fiber powders self-align during a slurring coating process as a result of shear forces between a die and a foil. The resulting coating includes parallel short fibers in a closed packed arrangement, providing an increased volumetric capacity of at least approximately 17%.
    Type: Application
    Filed: December 9, 2015
    Publication date: June 15, 2017
    Inventors: Orlando Rios, Claus Daniel, Nancy J. Dudney, Wyatt E. Tenhaeff