Patents by Inventor Clay Bahnsen

Clay Bahnsen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7578959
    Abstract: A method and apparatus for blow molding a case for housing an object, such as a tool, is disclosed generally comprising first and second mold portions located adjacent each other to create separate cavities for forming base and lid portions of a case and a punch for each portion corresponding to the outline of an object. In certain embodiments, the punch protrudes into the cavity during blow molding to create a sidewall to facilitate a press fit. In some embodiments, additional punches and/or recesses are provided to produce additional apertures or flanges in the walls of the tool case.
    Type: Grant
    Filed: January 18, 2008
    Date of Patent: August 25, 2009
    Assignee: Custom-Pak, Inc.
    Inventors: Clay Bahnsen, Michael L. Grinnall, Daniel E. Koranda, James W. Wiese
  • Publication number: 20090065515
    Abstract: A blow molded case is disclosed generally comprising a double wall, blow molded base portion having inner and outer case walls, and a lid portion connected to the base portion such that the lid, when in a closed position, at least partly covers the inner case wall of the base portion, which accommodates a first object. The outer wall of the base portion has a hole for receiving a second object, such as a drawer or other receptacle. In certain embodiments, the hole is a punched hole, created by extending a punch through a sidewall of the base portion substantially perpendicular to the parting line thereof. In certain embodiments, the sidewall is non-planar, and in some embodiments, the sidewall includes a recess adjacent the hole for easily gripping the second object.
    Type: Application
    Filed: November 18, 2008
    Publication date: March 12, 2009
    Inventors: Michael L. Grinnall, David W. Cozzens, Clay Bahnsen, Steven P. Guidebeck, James M. Wiese
  • Patent number: 7455513
    Abstract: A blow molded case is disclosed generally comprising a double wall, blow molded base portion having inner and outer case walls, and a lid portion connected to the base portion such that the lid, when in a closed position, at least partly covers the inner case wall of the base portion, which accommodates a first object. The outer wall of the base portion has a hole for receiving a second object, such as a drawer or other receptacle. In certain embodiments, the hole is a punched hole, created by extending a punch through a sidewall of the base portion substantially perpendicular to the parting line thereof. In certain embodiments, the sidewall is non-planar, and in some embodiments, the sidewall includes a recess adjacent the hole for easily gripping the second object.
    Type: Grant
    Filed: July 13, 2005
    Date of Patent: November 25, 2008
    Assignee: Custom-Pak, Inc.
    Inventors: Michael L Grinnall, David W. Cozzens, Clay Bahnsen, Steven P. Guidebeck, James M. Wiese
  • Publication number: 20080111285
    Abstract: A method and apparatus for blow molding a case for housing an object, such as a tool, is disclosed generally comprising first and second mold portions located adjacent each other to create separate cavities for forming base and lid portions of a case and a punch for each portion corresponding to the outline of an object. In certain embodiments, the punch protrudes into the cavity during blow molding to create a sidewall to facilitate a press fit. In some embodiments, additional punches and/or recesses are provided to produce additional apertures or flanges in the walls of the tool case.
    Type: Application
    Filed: January 18, 2008
    Publication date: May 15, 2008
    Inventors: Clay Bahnsen, Michael Grinnall, Daniel Koranda, James Wiese
  • Publication number: 20070012704
    Abstract: A blow molded case is disclosed generally comprising a double wall, blow molded base portion having inner and outer case walls, and a lid portion connected to the base portion such that the lid, when in a closed position, at least partly covers the inner case wall of the base portion, which accommodates a first object. The outer wall of the base portion has a hole for receiving a second object, such as a drawer or other receptacle. In certain embodiments, the hole is a punched hole, created by extending a punch through a sidewall of the base portion substantially perpendicular to the parting line thereof. In certain embodiments, the sidewall is non-planar, and in some embodiments, the sidewall includes a recess adjacent the hole for easily gripping the second object.
    Type: Application
    Filed: July 13, 2005
    Publication date: January 18, 2007
    Inventors: Michael Grinnall, David Cozzens, Clay Bahnsen, Steven Guidebeck, James Wiese
  • Publication number: 20060073290
    Abstract: A method and apparatus for blow molding a case for housing an object, such as a tool, is disclosed generally comprising first and second mold portions located adjacent each other to create separate cavities for forming base and lid portions of a case. The second mold surface includes a protuberance for creating a protrusion on an outer wall of the case during blow molding, which serves to restrain the movement of an object that is received in a hole in the corresponding inner wall of the case. In certain embodiments, the protrusion corresponds to at least part of the outline of the object or an aperture in the object. In some embodiments, the protrusion is positioned to engage an edge of the object to prevent movement.
    Type: Application
    Filed: April 14, 2005
    Publication date: April 6, 2006
    Inventors: Clay Bahnsen, Michael Grinnall, Daniel Koranda, James Wiese
  • Publication number: 20060073289
    Abstract: A method and apparatus for blow molding a case for housing an object, such as a tool, is disclosed generally comprising first and second mold portions located adjacent each other to create separate cavities for forming base and lid portions of a case and a punch for each portion corresponding to the outline of an object. In certain embodiments, the punch protrudes into the cavity during blow molding to create a sidewall to facilitate a press fit. In some embodiments, additional punches and/or recesses are provided to produce additional apertures or flanges in the walls of the tool case.
    Type: Application
    Filed: October 5, 2004
    Publication date: April 6, 2006
    Inventors: Clay Bahnsen, Michael Grinnall, Daniel Koranda, James Wiese