Patents by Inventor Clayton C. Sadler

Clayton C. Sadler has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10981149
    Abstract: Catalysts and processes for a selective conversion of hydrocarbons. The catalyst comprises: a first component selected from the group consisting of Group VIII noble metals and mixtures thereof, a modifier selected from the group consisting of alkali metals or alkaline-earth metals and mixtures thereof, and a third component selected from the group consisting of tin, germanium, lead, indium, gallium, thallium and mixtures thereof; and a support forming a catalyst particle comprising a plurality of pores. The catalyst has a modifier profile index in a range of 1 to 1.4 across the catalyst particle.
    Type: Grant
    Filed: March 12, 2020
    Date of Patent: April 20, 2021
    Assignee: UOP LLC
    Inventors: Manuela Serban, Matthew C. Cole, Clayton C. Sadler
  • Patent number: 10843984
    Abstract: Processes for dehydrogenation of a hydrocarbon feedstock are described. The process can be run at lower H2/HC ratios and lower RITs while maintaining coke production at the same level as operation at higher H2/HC ratios and higher RITs without decreasing the yield per pass. Acceptable levels of coke were achieved when operating the process at low hydrogen to hydrocarbon molar ratio in the range of 0.01 to 0.40 and reactor inlet temperatures in the range of 500°-645° C.
    Type: Grant
    Filed: November 1, 2018
    Date of Patent: November 24, 2020
    Assignee: UOP LLC
    Inventors: Christopher DiGiulio, Clayton C. Sadler
  • Publication number: 20200298213
    Abstract: Catalysts and processes for a selective conversion of hydrocarbons. The catalyst comprises: a first component selected from the group consisting of Group VIII noble metals and mixtures thereof, a modifier selected from the group consisting of alkali metals or alkaline-earth metals and mixtures thereof, and a third component selected from the group consisting of tin, germanium, lead, indium, gallium, thallium and mixtures thereof; and a support forming a catalyst particle comprising a plurality of pores. The catalyst has a modifier profile index in a range of 1 to 1.4 across the catalyst particle.
    Type: Application
    Filed: March 12, 2020
    Publication date: September 24, 2020
    Inventors: Manuela Serban, Matthew C. Cole, Clayton C. Sadler
  • Patent number: 10753646
    Abstract: An apparatus for heating a process fluid is presented. The apparatus is for improving the foot-print of a fired heater and to reduce the fired heater volume. The apparatus includes a W-shaped process coil to provide for a smaller single-cell fired heater, and a fired heater with a lower profile, providing flexibility in positioning relative to downstream reactors.
    Type: Grant
    Filed: October 31, 2017
    Date of Patent: August 25, 2020
    Assignee: UOP LLC
    Inventors: Rajeswar Gattupalli, Quan Yuan, Clayton C. Sadler, Michael J. Vetter, Bryan J. Egolf
  • Patent number: 10647636
    Abstract: Processes for dehydrogenation of a hydrocarbon feedstock are described. The process can be run at lower H2/HC ratios and lower RITs while maintaining coke production at the same level as operation at higher H2/HC ratios and higher RITs without decreasing the yield per pass. Acceptable levels of coke were achieved when operating the process at low hydrogen to hydrocarbon molar ratio in the range of 0.01 to 0.40 and reactor inlet temperatures in the range of 500°-645° C. The process uses a low coke catalyst.
    Type: Grant
    Filed: November 1, 2018
    Date of Patent: May 12, 2020
    Inventors: Christopher DiGiulio, Manuela Serban, Clayton C. Sadler
  • Patent number: 10647637
    Abstract: Large pill dehydrogenation catalysts and large screens slot width are combined in dehydrogenation units to reduce the pressure drop across the catalyst bed and reactor screens compared to conventional screen and catalyst size combinations. The catalyst has an average pill diameter in the range of 1.6 mm to 3.0 mm, and the slot width of the screen is in the range of about 30% to about 60% of the pill diameter.
    Type: Grant
    Filed: November 1, 2018
    Date of Patent: May 12, 2020
    Inventors: Manuela Serban, Michael J. Vetter, Gregory J. Nedohin, Clayton C. Sadler
  • Publication number: 20190127298
    Abstract: Large pill dehydrogenation catalysts and large screens slot width are combined in dehydrogenation units to reduce the pressure drop across the catalyst bed and reactor screens compared to conventional screen and catalyst size combinations. The catalyst has an average pill diameter in the range of 1.6 mm to 3.0 mm, and the slot width of the screen is in the range of about 30% to about 60% of the pill diameter.
    Type: Application
    Filed: November 1, 2018
    Publication date: May 2, 2019
    Inventors: Manuela Serban, Michael J. Vetter, Gregory J. Nedohin, Clayton C. Sadler
  • Publication number: 20190127297
    Abstract: Processes for dehydrogenation of a hydrocarbon feedstock are described. The process can be run at lower H2/HC ratios and lower RITs while maintaining coke production at the same level as operation at higher H2/HC ratios and higher RITs without decreasing the yield per pass. Acceptable levels of coke were achieved when operating the process at low hydrogen to hydrocarbon molar ratio in the range of 0.01 to 0.40 and reactor inlet temperatures in the range of 500°-645° C. The process uses a low coke catalyst.
    Type: Application
    Filed: November 1, 2018
    Publication date: May 2, 2019
    Inventors: Christopher DiGiulio, Manuela Serban, Clayton C. Sadler
  • Publication number: 20190127296
    Abstract: Processes for dehydrogenation of a hydrocarbon feedstock are described. The process can be run at lower H2/HC ratios and lower RITs while maintaining coke production at the same level as operation at higher H2/HC ratios and higher RITs without decreasing the yield per pass. Acceptable levels of coke were achieved when operating the process at low hydrogen to hydrocarbon molar ratio in the range of 0.01 to 0.40 and reactor inlet temperatures in the range of 500°-645° C.
    Type: Application
    Filed: November 1, 2018
    Publication date: May 2, 2019
    Inventors: Christopher DiGiulio, Clayton C. Sadler
  • Patent number: 10272406
    Abstract: An apparatus for heating a process fluid is presented. The apparatus is for improving the foot-print of a fired heater and to reduce the fired heater volume. The apparatus includes a W-shaped process coil to provide for a smaller single-cell fired heater, and a fired heater with a lower profile, providing flexibility in positioning relative to downstream reactors.
    Type: Grant
    Filed: October 31, 2017
    Date of Patent: April 30, 2019
    Assignee: UOP LLC
    Inventors: Rajeswar Gattupalli, Quan Yuan, Clayton C. Sadler, Michael J. Vetter, Bryan J. Egolf
  • Patent number: 9914884
    Abstract: A process and apparatus uses a flash drum to separate light hydrocarbons from heavy oligomerate from an oligomerization zone. The heavy oligomerate can bypass a fractionation column in the oligomerate recovery section and be recycled to the oligomerization zone or other zones. Costs are saved by avoiding repeatedly transporting and processing the heavier recycled oligomerate.
    Type: Grant
    Filed: December 17, 2013
    Date of Patent: March 13, 2018
    Assignee: UOP LLC
    Inventors: Charles P. Luebke, Clayton C. Sadler, Christian D. Freet
  • Publication number: 20180051912
    Abstract: An apparatus for heating a process fluid is presented. The apparatus is for improving the foot-print of a fired heater and to reduce the fired heater volume. The apparatus includes a W-shaped process coil to provide for a smaller single-cell fired heater, and a fired heater with a lower profile, providing flexibility in positioning relative to downstream reactors.
    Type: Application
    Filed: October 31, 2017
    Publication date: February 22, 2018
    Inventors: Rajeswar Gattupalli, Quan Yuan, Clayton C. Sadler, Michael J. Vetter, Bryan J. Egolf
  • Publication number: 20180050315
    Abstract: An apparatus for heating a process fluid is presented. The apparatus is for improving the foot-print of a fired heater and to reduce the fired heater volume. The apparatus includes a W-shaped process coil to provide for a smaller single-cell fired heater, and a fired heater with a lower profile, providing flexibility in positioning relative to downstream reactors.
    Type: Application
    Filed: October 31, 2017
    Publication date: February 22, 2018
    Inventors: Rajeswar Gattupalli, Quan Yuan, Clayton C. Sadler, Michael J. Vetter, Bryan J. Egolf
  • Patent number: 9669350
    Abstract: A process for adsorbing hydrogen chloride (HCl) from a regeneration vent gas. The regeneration vent gas is cooled from a catalyst regeneration zone. The cooled regeneration vent gas is passed to an adsorption zone that is spaced apart from the catalyst regeneration zone. HCl from the regeneration vent gas is adsorbed onto a sorbent in the adsorption zone to enrich the sorbent with HCl to provide HCl-rich sorbent and deplete HCl from the regeneration vent gas to provide HCl-lean regeneration vent gas. HCl-lean regeneration vent gas is purged as an effluent gas. HCl-rich sorbent is passed from the adsorption zone to a sorbent regeneration zone. HCl from the HCl-rich sorbent in the sorbent regeneration zone is desorbed to provide a regenerated sorbent. The regenerated sorbent is transferred to the adsorption zone.
    Type: Grant
    Filed: December 18, 2014
    Date of Patent: June 6, 2017
    Assignee: UOP LLC
    Inventors: Clayton C. Sadler, David A. Wegerer, Elizabeth Carter
  • Patent number: 9610556
    Abstract: Embodiments of a hydrocarbon conversion apparatus are provided, as are embodiments of a hydroprocessing conversion process. In one embodiment, the hydrocarbon conversion apparatus includes a reaction vessel having a reaction chamber and a feed distribution chamber. A riser fluidly couples the feed distribution chamber to the reaction chamber, and a catalyst recirculation standpipe fluidly couples the reaction chamber to the feed distribution chamber. The catalyst recirculation standpipe forms a catalyst recirculation circuit with the reaction chamber, the feed distribution chamber, and the riser. A catalyst is circulated through the catalyst recirculation circuit during operation of the hydrocarbon conversion apparatus.
    Type: Grant
    Filed: February 27, 2014
    Date of Patent: April 4, 2017
    Assignee: UOP LLC
    Inventors: Paolo Palmas, Daniel R. Johnson, Clayton C. Sadler
  • Patent number: 9527028
    Abstract: Process for adsorbing a species from a feed gas stream. Feed gas stream is introduced to an adsorption zone having a sorbent. Species from the feed gas stream is adsorbed onto the sorbent at an adsorbing temperature to enrich the sorbent with the species and deplete the species from the feed gas stream. Species-lean product gas stream is output. Species-rich sorbent from the adsorption zone is passed to a regeneration zone. Regenerant gas at a regenerating temperature greater than the adsorbing temperature is introduced into the regeneration zone to strip the species from the species-rich sorbent. Regenerated sorbent from the regeneration zone passes to a cooling zone disposed below the regeneration zone. Regenerated sorbent is cooled at a cooling temperature below the regenerating temperature. Cooled sorbent is transferred to the adsorbent zone.
    Type: Grant
    Filed: December 18, 2014
    Date of Patent: December 27, 2016
    Assignee: UOP LLC
    Inventors: Clayton C. Sadler, David A. Wegerer, Matthew Lippmann
  • Patent number: 9434891
    Abstract: A process and apparatus that uses a debutanizer with a side stripper can recover a light stream, an intermediate stream and a liquid stream. One of the intermediate stream and the liquid stream can be recycled to oligomerization or to fluid catalytic cracking.
    Type: Grant
    Filed: November 7, 2013
    Date of Patent: September 6, 2016
    Assignee: UOP LLC
    Inventors: Christian D. Freet, Charles P. Luebke, Clayton C. Sadler
  • Patent number: 9387413
    Abstract: A process and apparatus uses a flash drum to separate light hydrocarbons from heavy oligomerate from an oligomerization zone. The heavy oligomerate can bypass a fractionation column in the oligomerate recovery section and be recycled to the oligomerization zone or other zones. Costs are saved by avoiding repeatedly transporting and processing the heavier recycled oligomerate.
    Type: Grant
    Filed: December 17, 2013
    Date of Patent: July 12, 2016
    Assignee: UOP LLC
    Inventors: Charles P. Luebke, Clayton C. Sadler, Christian D. Freet
  • Publication number: 20160175775
    Abstract: A process for adsorbing hydrogen chloride (HCl) from a regeneration vent gas. The regeneration vent gas from a regeneration zone is cooled, and the cooled regeneration vent gas is passed to an adsorption zone that is spaced apart from the regeneration zone. HCl from the regeneration vent gas is adsorbed onto a spent catalyst in the adsorption zone to enrich the spent catalyst with HCl to provide HCl-rich spent catalyst and deplete HCl from the regeneration vent gas to provide HCl-lean regeneration vent gas. The HCl-lean regeneration vent gas is purged as an effluent gas. The HCl-rich spent catalyst is passed to the regeneration zone.
    Type: Application
    Filed: December 18, 2014
    Publication date: June 23, 2016
    Inventors: Clayton C. Sadler, David A. Wegerer, Juan Salazar, Elizabeth Carter
  • Publication number: 20160175760
    Abstract: Process for adsorbing a species from a feed gas stream. Feed gas stream is introduced to an adsorption zone having a sorbent. Species from the feed gas stream is adsorbed onto the sorbent at an adsorbing temperature to enrich the sorbent with the species and deplete the species from the feed gas stream. Species-lean product gas stream is output. Species-rich sorbent from the adsorption zone is passed to a regeneration zone. Regenerant gas at a regenerating temperature greater than the adsorbing temperature is introduced into the regeneration zone to strip the species from the species-rich sorbent. Regenerated sorbent from the regeneration zone passes to a cooling zone disposed below the regeneration zone. Regenerated sorbent is cooled at a cooling temperature below the regenerating temperature. Cooled sorbent is transferred to the adsorbent zone.
    Type: Application
    Filed: December 18, 2014
    Publication date: June 23, 2016
    Inventors: Clayton C. Sadler, David A. Wegerer, Matthew Lippmann