Abstract: The present invention provides immersion heating elements, water heaters and methods for their fabrication and use. In the first embodiment of this invention, a resistance heating element is provided which includes a resistance heating material and an electrically insulating, substantially water impervious sheath disposed over the resistance heating material to form an active element portion having an envelope of about 50 in3, a total wattage of at least 1000 W, and a watt density of no greater than 60 W/in2. Such an element has been demonstrated to substantially reduce scale reduction in water containing calcium, calcium carbonate, or both in solution.

Abstract: A heated container is formed from a substantially continuous element structure. The substantially continuous element structure includes an electrically insulative first and second polymeric layers and a resistance heating layer laminated between the first and second polymeric layers. An interior surface of the container includes the first polymeric layer, and the first polymeric layer is thermally conductive. The resistance heating layer has a pair of terminal end portions that may be coupled to a pair of external power leads to energize the resistance heating layer.

Abstract: The present invention provides heating elements and methods for their fabrication and use. The heating elements of this invention include a spirally shaped structure having a plurality of spiral forms, and may contain a thermally conductive, electrically insulated polymeric coating, such as a fluorocarbon resinous coating of about 0.001-0.020 in. in thickness. The preferred spirally shaped heating elements of this invention provide a lower, preferably substantially lower, flux or watt density than that for a Tubular Heating Element of substantially similar Active Element Volume (in3), wherein said spirally shaped heating element has the same or greater overall wattage rating (total watts) than the Tubular Heating Element. The heating elements of this invention preferably have an Effective Relative Heated Surface Area of about 5-60 in2/in3, with a target range of about 20-30 in2/in3, but can generate a heat flux of about 10-50 w/in2.

Abstract: The heater includes a resistance heating element comprising a resistance heating wire having a pair of terminal ends connected to a pair of electrical connectors and encapsulated with a thin electrically insulating polymeric layer. The resistance heating wire is capable of maintaining a fluid initially heated by a primary heat source substantially at the desired use temperature. A first connecting body is configured to couple to the section of piping containing the fluid. The connecting body includes a fluid inlet port, a fluid outlet port, a fluid passageway defined between the fluid inlet and outlet ports, and an electrical connection port. The resistance heating element is disposed at least partially within the fluid passageway and at least a first one of the terminal ends is coupled to a respective one of the pair of electrical connectors through the electrical connection port.

Abstract: The present invention provides immersion heating elements, water heaters and methods for their fabrication and use. In the first embodiment of this invention, a resistance heating element is provided which includes a resistance heating material and an electrically insulating, substantially water impervious sheath disposed over the resistance heating material to form an active element portion having an envelope of about 50 in,3 a total wattage of at least 1000 W, and a watt density of no greater than 60 W/in.2 Such an element has been demonstrated to substantially reduce scale reduction in water containing calcium, calcium carbonate, or both in solution.

Abstract: The present invention provides heating elements and methods for their fabrication and use. The heating elements of this invention include a spirally shaped structure having a plurality of spiral forms, and may contain a thermally conductive, electrically insulated polymeric coating, such as a fluorocarbon resinous coating of about 0.001-0.020 in. in thickness. The preferred spirally shaped heating elements of this invention provide a lower, preferably substantially lower, flux or watt density than that for a Tubular Heating Element of substantially similar Active Element Volume (in3), wherein said spirally shaped heating element has the same or greater overall wattage rating (total watts) than the Tubular Heating Element. The heating elements of this invention preferably have an Effective Relative Heated Surface Area of about 5-60 in2/in3, with a target range of about 20-30 in2/in3, but can generate a heat flux of about 10-50 w/in2.

Abstract: The heater includes a resistance heating element comprising a resistance heating wire having a pair of terminal ends connected to a pair of electrical connectors and encapsulated with a thin electrically insulating polymeric layer. The resistance heating wire is capable of maintaining a fluid initially heated by a primary heat source substantially at the desired use temperature. A first connecting body is configured to couple to the section of piping containing the fluid. The connecting body includes a fluid inlet port, a fluid outlet port, a fluid passageway defined between the fluid inlet and outlet ports, and an electrical connection port. The resistance heating element is disposed at least partially within the fluid passageway and at least a first one of the terminal ends is coupled to a respective one of the pair of electrical connectors through the electrical connection port.

Abstract: A heated container is formed from a substantially continuous element structure. The substantially continuous element structure includes an electrically insulative first and second polymeric layers and a resistance heating layer laminated between the first and second polymeric layers. An interior surface of the container includes the first polymeric layer, and the first polymeric layer is thermally conductive. The resistance heating layer has a pair of terminal end portions that may be coupled to a pair of external power leads to energize the resistance heating layer.

Abstract: A toilet seat comprises a resistive wire sewn to a support material such as a fibrous mat. The wire is preferably sewn in an annular pattern or a sinuated pattern disposed throughout the seat. The heating element can be contained within a toilet seat core, which can have a shell molded thereon to form a toilet seat.