Abstract: A vehicle suspension component, such as a lower control arm, that includes first and second stamped metal shells, a stiffening feature, and several connection nodes for operably connecting the suspension component to the rest of the vehicle suspension system. The first and second stamped metal shells may be stamped from next generation steel that is lightweight and strong, and are joined together in a clam shell or box-style type design so that the connections nodes are sandwiched therebetween. The stiffening feature may include a depression, a depression perimeter that at least partially surrounds the depression, a depression sidewall, a depression floor, and a depression weld, wherein the depression weld joins the shell interior surfaces of the first and second stamped metal shells together.

Abstract: A vehicle suspension component, such as a lower control arm, that includes first and second stamped metal shells, a stiffening feature, and several connection nodes for operably connecting the suspension component to the rest of the vehicle suspension system. The first and second stamped metal shells may be stamped from next generation steel that is lightweight and strong, and are joined together in a clam shell or box-style type design so that the connections nodes are sandwiched therebetween. The stiffening feature may include a depression, a depression perimeter that at least partially surrounds the depression, a depression sidewall, a depression floor, and a depression weld, wherein the depression weld joins the shell interior surfaces of the first and second stamped metal shells together.

Abstract: A hybrid weld joint for joining sheet metal pieces together. According to one example, the hybrid weld joint exhibits characteristics of both butt welds and lap joints and is used to create a tailor-welded blank assembly where at least one sheet metal piece is made of aluminum or an aluminum-based alloy. Such a tailor-welded blank assembly is particularly suitable for the automotive industry.

Abstract: An energy absorbing assembly, sometimes referred to as a crush tip assembly, that is mounted to a body-on-frame vehicle, either behind a front or rear bumper, so that the assembly absorbs energy in during a collision. The energy absorbing member is a multi-piece assembly where adjoining segments are secured together with a welded joint that may include a non-linear portion having one or more junction features. The specific arrangement of the non-linear portion, along with other optional secondary features like strengthening ribs, holes, slots, etc., can be used to achieve more desirable energy profiles during a collision event.

Abstract: An energy absorbing assembly, sometimes referred to as a crush tip assembly, that is mounted to a body-on-frame vehicle, either behind a front or rear bumper, so that the assembly absorbs energy in during a collision. The energy absorbing member is a multi-piece assembly where adjoining segments are secured together with a welded joint that may include a non-linear portion having one or more junction features. The specific arrangement of the non-linear portion, along with other optional secondary features like strengthening ribs, holes, slots, etc., can be used to achieve more desirable energy profiles during a collision event.