Patents by Inventor Clint Newell
Clint Newell has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11919238Abstract: A method of printing a 3D part with an additive manufacturing system includes printing a first portion of the part and pre-heating the first portion of the part along an upcoming tool path to a temperature at or above a material-specific bonding temperature and below a degradation temperature of the material. Material is extruding material onto the first portion along the pre-heated tool path while the temperature along the part surface remains at or above a material-specific bonding temperature and below the degradation temperature of the material thereby forming a newly extruded road. The method includes cooling the newly extruded road along the pre-heated tool path to remove heat imparted by the preheating step such that a thermally stable temperature is reached, wherein the preheating, extruding and cooling is performed in less than ten seconds.Type: GrantFiled: August 22, 2017Date of Patent: March 5, 2024Assignee: Stratasys, Inc.Inventors: Clint Newell, Jason Robert Nixon, Timothy Diekmann
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Publication number: 20230382048Abstract: A method of printing a hollow part with a robotic additive manufacturing system includes extruding thermoplastic material onto a build platform movable in at least two degrees of freedom in a helical pattern along a continuous 3D tool path with an extruder mounted on a robotic arm, to thereby print a hollow member having a length and a diameter. The method includes orienting the hollow member during printing by moving the build platform based on a geometry of the hollow member wherein the movement of the build platform and the movement of the robotic arm are synchronized to print the part without support structures.Type: ApplicationFiled: February 6, 2023Publication date: November 30, 2023Inventor: Clint Newell
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Publication number: 20230202097Abstract: A feedstock configured for use in an extruder in an additive manufacturing system is configured as a braided comingled tow filament. A method of producing the braided comingled tow filament includes providing a bundle of comingled tow material having a fiber count ranging from about 1,000 fibers to about 25,000 fibers having thermoplastic fibers comingled therewith, wherein the tow material in the filament ranges from about 50 to 75 volume percent and the volume percent of the thermoplastic material ranges from about 25 volume percent to about 50 volume percent. The method includes dividing the length of comingled tow material into sections, twisting each section into a strand to form a plurality of strands of twisted tow material, and braiding together the strands.Type: ApplicationFiled: March 6, 2023Publication date: June 29, 2023Inventor: Clint Newell
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Patent number: 11642851Abstract: A multiple axis robotic additive manufacturing system includes a robotic arm movable in six degrees of freedom. The system includes a build platform movable in at least two degrees of freedom and independent of the movement of the robotic arm to position the part being built to counteract effects of gravity based upon part geometry. The system includes an extruder mounted at an end of the robotic arm. The extruder is configured to extrude at least part material with a plurality of flow rates, wherein movement of the robotic arm and the build platform are synchronized with the flow rate of the extruded material to build the 3D part.Type: GrantFiled: October 10, 2022Date of Patent: May 9, 2023Assignee: Stratasys, Inc.Inventor: Clint Newell
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Patent number: 11571858Abstract: A method of printing a hollow part with a robotic additive manufacturing system includes extruding thermoplastic material onto a build platform movable in at least two degrees of freedom in a helical pattern along a continuous 3D tool path with an extruder mounted on a robotic arm, to thereby print a hollow member having a length and a diameter. The method includes orienting the hollow member during printing by moving the build platform based on a geometry of the hollow member wherein the movement of the build platform and the movement of the robotic arm are synchronized to print the part without support structures.Type: GrantFiled: July 19, 2021Date of Patent: February 7, 2023Assignee: Stratasys, Inc.Inventor: Clint Newell
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Publication number: 20230034094Abstract: A multiple axis robotic additive manufacturing system includes a robotic arm movable in six degrees of freedom. The system includes a build platform movable in at least two degrees of freedom and independent of the movement of the robotic arm to position the part being built to counteract effects of gravity based upon part geometry. The system includes an extruder mounted at an end of the robotic arm. The extruder is configured to extrude at least part material with a plurality of flow rates, wherein movement of the robotic arm and the build platform are synchronized with the flow rate of the extruded material to build the 3D part.Type: ApplicationFiled: October 10, 2022Publication date: February 2, 2023Inventor: Clint Newell
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Patent number: 11498281Abstract: A multiple axis robotic additive manufacturing system includes a robotic arm movable in six degrees of freedom. The system includes a build platform movable in at least two degrees of freedom and independent of the movement of the robotic arm to position the part being built to counteract effects of gravity based upon part geometry. The system includes an extruder mounted at an end of the robotic arm. The extruder is configured to extrude at least part material with a plurality of flow rates, wherein movement of the robotic arm and the build platform are synchronized with the flow rate of the extruded material to build the 3D part.Type: GrantFiled: October 25, 2021Date of Patent: November 15, 2022Assignee: Stratasys, Inc.Inventor: Clint Newell
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Publication number: 20220063204Abstract: A method for 3D printing a part with an additive manufacturing system includes printing a first portion of a part in a layerwise manner and analyzing a topology of the first portion of the part. The method includes determining a tool path for printing a second portion of the part on a surface of the first portion of the part, and pre-heating the first portion of the part along the tool path as a function of the topological analysis of the first portion of the part. The method includes printing the second portion of the part along the tool path.Type: ApplicationFiled: November 9, 2021Publication date: March 3, 2022Inventors: Jason Robert Nixon, Clint Newell, Timothy Diekmann
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Publication number: 20220040924Abstract: A multiple axis robotic additive manufacturing system includes a robotic arm movable in six degrees of freedom. The system includes a build platform movable in at least two degrees of freedom and independent of the movement of the robotic arm to position the part being built to counteract effects of gravity based upon part geometry. The system includes an extruder mounted at an end of the robotic arm. The extruder is configured to extrude at least part material with a plurality of flow rates, wherein movement of the robotic arm and the build platform are synchronized with the flow rate of the extruded material to build the 3D part.Type: ApplicationFiled: October 25, 2021Publication date: February 10, 2022Inventor: Clint Newell
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Patent number: 11198252Abstract: A multiple axis robotic additive manufacturing system includes a robotic arm movable in six degrees of freedom. The system includes a build platform movable in at least two degrees of freedom and independent of the movement of the robotic arm to position the part being built to counteract effects of gravity based upon part geometry. The system includes an extruder mounted at an end of the robotic arm. The extruder is configured to extrude at least part material with a plurality of flow rates, wherein movement of the robotic arm and the build platform are synchronized with the flow rate of the extruded material to build the 3D part.Type: GrantFiled: August 22, 2017Date of Patent: December 14, 2021Assignee: Stratasys, Inc.Inventor: Clint Newell
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Patent number: 11192298Abstract: A method for additive manufacturing a part using fused deposition modeling 3D printing technology includes projecting a laser image from one or more laser emitters onto a previously printed bead or beads of thermoplastic material forming a portion of the part, along a tool path for a next bead in a subsequent part layer. The laser image has a width of between about 50% to 75% of a commanded beadwidth of the next bead, and is moved along a tool path that is generally transverse to the width thereof, to thereby selectively irradiate and heat the previously printed thermoplastic material to at least a bonding temperature thereof but below a degradation temperature. A bead of thermoplastic material is extruded from an extrusion head and deposited along the tool path while at least a top surface portion of the irradiated material remains at or above its bonding temperature, so that strong adhesion occurs between part layers.Type: GrantFiled: August 19, 2019Date of Patent: December 7, 2021Assignee: Stratasys, Inc.Inventors: Jason Robert Nixon, Clint Newell, Timothy Diekmann
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Publication number: 20210347123Abstract: A method of printing a hollow part with a robotic additive manufacturing system includes extruding thermoplastic material onto a build platform movable in at least two degrees of freedom in a helical pattern along a continuous 3D tool path with an extruder mounted on a robotic arm, to thereby print a hollow member having a length and a diameter. The method includes orienting the hollow member during printing by moving the build platform based on a geometry of the hollow member wherein the movement of the build platform and the movement of the robotic arm are synchronized to print the part without support structures.Type: ApplicationFiled: July 19, 2021Publication date: November 11, 2021Inventor: Clint Newell
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Patent number: 11110662Abstract: A method of printing a hollow part with a robotic additive manufacturing system includes extruding thermoplastic material onto a build platform movable in at least two degrees of freedom in a helical pattern along a continuous 3D tool path with an extruder mounted on a robotic arm, to thereby print a hollow member having a length and a diameter. The method includes orienting the hollow member during printing by moving the build platform based on a geometry of the hollow member wherein the movement of the build platform and the movement of the robotic arm are synchronized to print the part without support structures.Type: GrantFiled: March 13, 2019Date of Patent: September 7, 2021Assignee: Stratasys, Inc.Inventor: Clint Newell
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Publication number: 20200324462Abstract: A feedstock configured for use in an extruder in an additive manufacturing system is configured as a braided comingled tow filament. A method of producing the braided comingled tow filament includes providing a bundle of comingled tow material having a fiber count ranging from about 1,000 fibers to about 25,000 fibers having thermoplastic fibers comingled therewith, wherein the tow material in the filament ranges from about 50 to 75 volume percent and the volume percent of the thermoplastic material ranges from about 25 volume percent to about 50 volume percent. The method includes dividing the length of comingled tow material into sections, twisting each section into a strand to form a plurality of strands of twisted tow material, and braiding together the strands.Type: ApplicationFiled: April 8, 2020Publication date: October 15, 2020Inventor: Clint Newell
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Publication number: 20200055239Abstract: A method for additive manufacturing a part using fused deposition modeling 3D printing technology includes projecting a laser image from one or more laser emitters onto a previously printed bead or beads of thermoplastic material forming a portion of the part, along a tool path for a next bead in a subsequent part layer. The laser image has a width of between about 50% to 75% of a commanded beadwidth of the next bead, and is moved along a tool path that is generally transverse to the width thereof, to thereby selectively irradiate and heat the previously printed thermoplastic material to at least a bonding temperature thereof but below a degradation temperature. A bead of thermoplastic material is extruded from an extrusion head and deposited along the tool path while at least a top surface portion of the irradiated material remains at or above its bonding temperature, so that strong adhesion occurs between part layers.Type: ApplicationFiled: August 19, 2019Publication date: February 20, 2020Inventors: Jason Robert Nixon, Clint Newell, Timothy Diekmann
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Publication number: 20190262986Abstract: A multiple axis robotic additive manufacturing system includes a robotic arm movable in six degrees of freedom. The system includes a build platform movable in at least two degrees of freedom and independent of the movement of the robotic arm to position the part being built to counteract effects of gravity based upon part geometry. The system includes an extruder mounted at an end of the robotic arm. The extruder is configured to extrude at least part material with a plurality of flow rates, wherein movement of the robotic arm and the build platform are synchronized with the flow rate of the extruded material to build the 3D part.Type: ApplicationFiled: August 22, 2017Publication date: August 29, 2019Inventor: Clint Newell
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Publication number: 20190210287Abstract: A method of printing a hollow part with a robotic additive manufacturing system includes extruding thermoplastic material onto a build platform movable in at least two degrees of freedom in a helical pattern along a continuous 3D tool path with an extruder mounted on a robotic arm, to thereby print a hollow member having a length and a diameter. The method includes orienting the hollow member during printing by moving the build platform based on a geometry of the hollow member wherein the movement of the build platform and the movement of the robotic arm are synchronized to print the part without support structures.Type: ApplicationFiled: March 13, 2019Publication date: July 11, 2019Inventor: Clint Newell
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Publication number: 20190210286Abstract: A method of printing a 3D part with an additive manufacturing system includes printing a first portion of the part and pre-heating the first portion of the part along an upcoming tool path to a temperature at or above a material-specific bonding temperature and below a degradation temperature of the material. Material is extruding material onto the first portion along the pre-heated tool path while the temperature along the part surface remains at or above a material-specific bonding temperature and below the degradation temperature of the material thereby forming a newly extruded road. The method includes cooling the newly extruded road along the pre-heated tool path to remove heat imparted by the preheating step such that a thermally stable temperature is reached, wherein the preheating, extruding and cooling is performed in less than ten seconds.Type: ApplicationFiled: August 22, 2017Publication date: July 11, 2019Inventors: Clint Newell, Jason Robert Nixon, Timothy Diekmann
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Patent number: 6861481Abstract: An ionomeric nanocomposite that includes a base component of a propylene-based polyolefin-metal salt component and a nanostructured material. Optionally, the blend further contains a polymeric component including an ethylene ionomer, a styrenic block ionomer, a hydrogenated styrene-butadiene random copolymer, or a combination thereof. Such ionomeric nanocomposites have increased scratch and mar resistance while still retaining clarity and thermal stability. Methods of preparing such blends, as well as resultant articles including such blends, are also part of the invention.Type: GrantFiled: June 11, 2003Date of Patent: March 1, 2005Assignee: Solvay Engineered Polymers, Inc.Inventors: Rui-dong Ding, Clint Newell
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Patent number: 6756446Abstract: A polyolefin resin blend is presented that includes a base component of a semi-crystalline polyolefin component, a propylene-based polyolefin-metal salt, and a styrenic block ionomer. Optionally, the blend includes a thermoplastic elastomer, such as a hydrogenated styrene-butadiene random copolymer. Such blends have enhanced scratch and mar resistance while still retaining acceptable impact toughness. Methods of preparing such blends, as well as resultant articles including such blends, are also part of the invention.Type: GrantFiled: October 15, 2002Date of Patent: June 29, 2004Assignee: Solvay Engineered PolymersInventors: Ruidong Ding, Clint Newell