Abstract: A rigid three-dimensionally shaped fiber network structure having improved post-yield dimensional recovery is provided. The fiber network structure is formed from a fabric containing (A) at least one oriented, semi-crystalline monofilament yarn made from a first thermoplastic polymer, and (B) a second thermoplastic polymer which effects bonding of the monofilament cross-over points. The fiber network structures are useful in a variety of articles, including sandwich panels, various spacers, drainage systems, and energy absorption structures.

Abstract: Fibrous structures containing immobilized particulate matter and processes for making them are disclosed. These structures may be used for filters and for fabrics including chemical defense garments and others. The fibrous structures have webs containing composite fibers having a lower melting component and a higher melting component. The particles are distributed into the interior of the web and fused to the low melting component of the individual fibers without substantially reducing the available surface area of the particle. A fibrous structure of a composite staple having a nylon sheath and a polyester core, with activated carbon particles bonded to the sheath is specifically disclosed. The processes for producing such a fibrous structure include carding a web of staple fibers and distributing particulate matter therein, air laying a web of staple fibers and particulate from a suspension thereof between two wet formed layers of staple fibers.

Abstract: Laminated fiber network structures having high resilience, good cushioning properties, and excellent impact-resistance include at least one layer of a three-dimensional fiber network material and a second layer, which may be a planar material (e.g. a fabric, film, or sheet) or a second layer of a three-dimensional fiber network material. The surfaces of the two layers face each other and are bonded together at their points of contact. The three-dimensional fiber network material is a fabric made from thermoplastic filaments that are at least 0.1 mm in diameter, where the fabric has an array of projections and optional depressions pushed out of one or both sides of the fabric.

Abstract: A rigid three-dimensionally shaped fiber network structure having improved post-yield dimensional recovery is composed of a deformed textile fabric network structure containing: (A) at least one oriented, semi-crystalline monofilament yarn containing a thermoplastic polymer and disposed in the deformed fabric so as to provide a plurality of monofilament cross-over points therein; and (B) a cured crosslinkable resin impregnating the deformed network structure so as to effect bonding of all or substantially all of the monofilament cross-over points.