Abstract: Embodiments of the invention include an optical fiber cable having improved optical fiber densities and no central strength member. The optical fiber cable includes one or more multi-fiber unit tubes having an optical fiber ribbon stack snugly positioned therein. The diagonal length of the ribbon stack is approximately equal or, alternatively, at least 90% of the inner diameter of the unit tube. The multi-fiber unit tube is made of low-density polyethylene (LDPE) or other material soft and flexible enough to allow the ribbon stack to be relatively firmly positioned therein without affecting the optical fiber performance. The optical fiber cable includes one or more filling materials such as yarn fillers positioned, e.g., between the ribbon stack and the inner walls of the unit tube, to maintain the shape of the multi-fiber unit tube. The yarn filler material includes super absorbent polymers to reduce propagation of water down the unit tube.

Abstract: Embodiments of the invention include an optical fiber cable having improved optical fiber densities and no central strength member. The optical fiber cable includes one or more multi-fiber unit tubes having an optical fiber ribbon stack snugly positioned therein. The diagonal length of the ribbon stack is approximately equal or, alternatively, at least 90% of the inner diameter of the unit tube. The multi-fiber unit tube is made of low-density polyethylene (LDPE) or other material soft and flexible enough to allow the ribbon stack to be relatively firmly positioned therein without affecting the optical fiber performance. The optical fiber cable includes one or more filling materials such as yarn fillers positioned, e.g., between the ribbon stack and the inner walls of the unit tube, to maintain the shape of the multi-fiber unit tube. The yarn filler material includes super absorbent polymers to reduce propagation of water down the unit tube.

Abstract: Embodiments of the invention include an optical communication system having an optical cable with an improved configuration for multi-fiber arrangements. In particular, the invention is embodied in an optical communication system including an optical cable having an improved dry filling compound for protecting and maintaining multi-fiber arrangements therein and yet enabling relatively easy access thereto. The system includes a source of optical energy, an optical cable coupled to the source for transmitting optical energy from the source, and a receiver coupled to the optical cable for receiving optical energy from the source. The optical cable includes at least one multi-fiber unit tube having therein a plurality of optical fibers such as individual fibers or one or more fiber ribbons, and a dry filling compound formed around the at least one multi-fiber unit tube.

Abstract: A buffer encasement has a longitudinally extending interior surface that extends around and defines a longitudinally extending passage containing a stack of optical fiber ribbons. The interior surface closely bounds the stack, and the buffer encasement is easily removable from the stack. The buffer encasement can be is easily removable from the stack because the buffer encasement is thin and is constructed of a material that is capable of being easily torn. The buffer encasement can be is easily removable from the stack because the buffer encasement defines a longitudinally extending weakened portion that is capable of being more easily torn than the remainder of the buffer encasement. The weakened portion is operative so that when the weakened portion is torn the buffer encasement defines longitudinally extending edges on the opposite sides of the tear. The edges can be separated from one another to define an opening therebetween through which the stack of optical fiber ribbons can be accessed.

Abstract: An optical fiber pay-out system utilizes over-the-end pay-out from a storage spool (34) into a module (38) adjacent the pay-out end of the spool. The module has a freely rotatable capstan (47) affixed thereto over a portion of the surface of which are endless belt (63) is in contact. A nozzle member (42) directs the paid out fiber into the region of belt and surface contact. Height adjusting members (72) are provided for imparting a twist to the fiber in the region by directing the fiber to an off-center position relative to the centerline of contact of the belt and surface of the capstan.

Abstract: A buffer encasement has a longitudinally extending interior surface that extends around and defines a longitudinally extending passage containing a stack of optical fiber ribbons. The interior surface closely bounds the stack, and the buffer encasement is easily removable from the stack. The buffer encasement can be is easily removable from the stack because the buffer encasement is thin and is constructed of a material that is capable of being easily torn. The buffer encasement can be is easily removable from the stack because the buffer encasement defines a longitudinally extending weakened portion that is capable of being more easily torn than the remainder of the buffer encasement. The weakened portion is operative so that when the weakened portion is torn the buffer encasement defines longitudinally extending edges on the opposite sides of the tear. The edges can be separated from one another to define an opening therebetween through which the stack of optical fiber ribbons can be accessed.

Abstract: An optical module includes a stack of optical fiber ribbons that are within a buffer encasement, such as a thin sheath, that closely bounds the periphery of the stack. The optical modules can be rectangular, so that the optical modules can be readily stacked in a manner that results in a very space efficient fiber optic cable. The optical modules can be tested prior to being incorporated into the fiber optic cable so as to maximize the probability of the fiber optic cable being fully operable. The sheath cushions all of the sides of the stack. In some optical modules, the stack is movable relative to the sheath and the optical fiber ribbons are movable relative to one another.

Abstract: A fiber optic cable includes multiple differently sized stacks of optical fiber ribbons. The stacks include a central stack that is approximately centrally located in a jacket passage and peripheral stacks positioned radially around the central stack. A difference exists between the dimensions of the central stack and the dimensions of one or more of the peripheral stacks. Another fiber optic cable has multiple longitudinally extending stacks of optical fiber ribbons that are within a jacket passage. The stacks include a central stack that is approximately centrally located in the jacket passage, and peripheral stacks positioned radially around the central stack. Buffer encasements that respectively contain the peripheral stacks are longitudinally stranded around the central stack.

Abstract: A stack of optical fiber ribbons is enclosed in a buffer encasement having a relatively soft inner portion and an relatively hard outer portion. The inner portion has an interior surface extends around and defines a longitudinally extending passage that contains the stack, and the interior surface closely bounds the stack. The outer portion extends around, closely bounds and contacts the inner portion, and has a modulus of elasticity that is greater than the modulus of elasticity of the inner portion. In accordance with one example of the invention, the inner portion has an exterior surface that extends around and is spaced apart from the passage, and the outer portion has an interior surface that extends around, closely bounds, and engages the exterior surface of the inner portion, whereby the buffer encasement has multiple plies. In contrast, in accordance with another example of the invention, a surface is not defined between the inner portion and the outer portion.

Abstract: An optical fiber storage reel has a central axis of rotation and a plurality of arcuate surface members extending radially and spaced about the axis of rotation. Each arcuate surface has a radius of curvature that is equal to or greater than the critical bend radius of the optical fiber. The arcuate surfaces are spaced from the axis of rotation a distance such that a cable wound on the reel has a substantially straight line path between the arcuate surfaces, with the sum total of the straight line distances being sufficient to reduce the false loss readings on the cable which can occur when a cable is wound upon a circular drum or hub.

Abstract: A modular optical fiber ribbon has a repetitive color identifier arrangement for the individual coated fibers defining one or more adjacent modules. Each module is identified by a digital code imprinted or otherwise marked on the top surface of the ribbon so that each individual fiber in the entire ribbon structure is uniquely identified. Each module or portion thereof can be broken out from the ribbon by means of a break-out tool which is sufficiently hard to cut the matrix bonding material which holds the fibers in the ribbon configuration, but which is not hard enough to cut the fiber coating.

Abstract: A method and apparatus for separating one or more optical fibers from an optical fiber ribbon is disclosed by the present invention. This device includes a housing with a base and a cap, the base providing support for the optical fiber ribbon and the cap providing a slotted member for exerting lateral force on the ribbon to separate one or more fibers therefrom without damaging the separated fibers or compromising the integrity of the remainder of the ribbon.