Patents by Inventor Cody J. ELLENS

Cody J. ELLENS has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210363431
    Abstract: A process for producing crude biodiesel from renewable feedstocks (such as fats, oils, and greases) containing unsaponifiable materials; purifying the crude biodiesel through a purification process; recovering a purified biodiesel distillate stream and a less volatile biodiesel residue stream; and further recovering valuable chemicals from the biodiesel residue. Specifically, the present technology relates to the concentration of valuable chemicals in the biodiesel residue product of biodiesel production and the subsequent recovery of these valuable chemicals. The process may further include the conversion of the biodiesel residue into diesel range hydrocarbons using hydrodeoxygenation and the subsequent purification of the hydrocarbon fraction produced thereby.
    Type: Application
    Filed: July 30, 2021
    Publication date: November 25, 2021
    Applicant: Renewable Energy Group, Inc.
    Inventors: James Matthew White, David A. Slade, Martin R. Haverly, Cody J. Ellens
  • Patent number: 11078427
    Abstract: A process for producing crude biodiesel from renewable feedstocks (such as fats, oils, and greases) containing unsaponifiable materials; purifying the crude biodiesel through a purification process; recovering a purified biodiesel distillate stream and a less volatile biodiesel residue stream; and further recovering valuable chemicals from the biodiesel residue. Specifically, the present technology relates to the concentration of valuable chemicals in the biodiesel residue product of biodiesel production and the subsequent recovery of these valuable chemicals. The process may further include the conversion of the biodiesel residue into diesel range hydrocarbons using hydrodeoxygenation and the subsequent purification of the hydrocarbon fraction produced thereby.
    Type: Grant
    Filed: May 1, 2019
    Date of Patent: August 3, 2021
    Assignee: Renewable Energy Group, Inc.
    Inventors: James Matthew White, David A. Slade, Martin R. Haverly, Ramin Abhari, Cody J. Ellens
  • Publication number: 20190338219
    Abstract: A process for producing crude biodiesel from renewable feedstocks (such as fats, oils, and greases) containing unsaponifiable materials; purifying the crude biodiesel through a purification process; recovering a purified biodiesel distillate stream and a less volatile biodiesel residue stream; and further recovering valuable chemicals from the biodiesel residue. Specifically, the present technology relates to the concentration of valuable chemicals in the biodiesel residue product of biodiesel production and the subsequent recovery of these valuable chemicals. The process may further include the conversion of the biodiesel residue into diesel range hydrocarbons using hydrodeoxygenation and the subsequent purification of the hydrocarbon fraction produced thereby.
    Type: Application
    Filed: May 1, 2019
    Publication date: November 7, 2019
    Applicant: Renewable Energy Group, Inc.
    Inventors: James Matthew White, David A. Slade, Martin R. Haverly, Ramin Abhari, Cody J. Ellens
  • Patent number: 10450533
    Abstract: Methods and devices for economically producing a purified biodiesel product from feedstocks. Some embodiments of the methods comprise using at least one of a crude feedstock pretreatment process and a free fatty acid refining process prior to transesterification and the formation of crude biodiesel and glycerin. The crude biodiesel is then subjected to at least one biodiesel refining process which, in conjunction with feedstock pretreatment and free fatty acid refining produces a purified biodiesel product that meets multiple commercial specifications. A wide variety of feedstocks may be used to make biodiesel that otherwise would not meet the same commercial specifications, including corn oil, used cooking oil, poultry fats, fatty acid distillates, pennycress oil, and algal oils.
    Type: Grant
    Filed: March 26, 2018
    Date of Patent: October 22, 2019
    Assignee: Renewable Energy Group, Inc.
    Inventors: David A Slade, Cody J Ellens, Bradley N Albin, Derek J Winkel, Jared A Downey
  • Publication number: 20190093048
    Abstract: Methods and devices for economically producing a purified biodiesel product from feedstocks. Some embodiments of the methods comprise using at least one of a crude feedstock pretreatment process and a free fatty acid refining process prior to transesterification and the formation of crude biodiesel and glycerin. The crude biodiesel is then subjected to at least one biodiesel refining process which, in conjunction with feedstock pretreatment and free fatty acid refining produces a purified biodiesel product that meets multiple commercial specifications. A wide variety of feedstocks may be used to make biodiesel that otherwise would not meet the same commercial specifications, including corn oil, used cooking oil, poultry fats, fatty acid distillates, pennycress oil, and algal oils.
    Type: Application
    Filed: March 26, 2018
    Publication date: March 28, 2019
    Applicant: Renewable Energy Group, Inc.
    Inventors: David A. Slade, Cody J. Ellens, Bradley N. Albin, Derek J. Winkel, Jared A. Downey
  • Patent number: 9957464
    Abstract: Methods and devices for economically producing a purified biodiesel product from feedstocks. Some embodiments of the methods comprise using at least one of a crude feedstock pretreatment process and a free fatty acid refining process prior to transesterification and the formation of crude biodiesel and glycerin. The crude biodiesel is then subjected to at least one biodiesel refining process which, in conjunction with feedstock pretreatment and free fatty acid refining produces a purified biodiesel product that meets multiple commercial specifications. A wide variety of feedstocks may be used to make biodiesel that otherwise would not meet the same commercial specifications, including corn oil, used cooking oil, poultry fats, fatty acid distillates, pennycress oil, and algal oils.
    Type: Grant
    Filed: June 10, 2014
    Date of Patent: May 1, 2018
    Assignee: Renewable Energy Group, Inc.
    Inventors: David A Slade, Cody J Ellens, Bradley N Albin, Derek J Winkel, Jared A Downey
  • Patent number: 9546315
    Abstract: The present invention provides compositions, methods, apparatus, and systems to minimize environmental impact, water use, and overall cost of drilling and hydraulic fracturing for crude oil and natural gas. Some variations of the invention provide a fracturing-fluid additive composition comprising a water-soluble portion of a biomass-pyrolysis liquid. In some embodiments, the fracturing-fluid additive composition is substantially biodegradable and is not toxic. Some variations provide improved proppants for oil or gas well fracturing. Other variations of this invention relate to drilling-fluid additive compositions, and methods of using these compositions. This invention can significantly improve the environmental, economic, and social sustainability associated with drilling and fracturing for production of oil and gas.
    Type: Grant
    Filed: May 24, 2012
    Date of Patent: January 17, 2017
    Assignee: AVELLO BIOENERGY, INC.
    Inventors: Anthony J. S. Pollard, Dennis S. Banasiak, Cody J. Ellens, Jared N. Brown
  • Publication number: 20160145536
    Abstract: Methods and devices for economically producing a purified biodiesel product from feedstocks. Some embodiments of the methods comprise using at least one of a crude feedstock pretreatment process and a free fatty acid refining process prior to transesterification and the formation of crude biodiesel and glycerin. The crude biodiesel is then subjected to at least one biodiesel refining process which, in conjunction with feedstock pretreatment and free fatty acid refining produces a purified biodiesel product that meets multiple commercial specifications. A wide variety of feedstocks may be used to make biodiesel that otherwise would not meet the same commercial specifications, including corn oil, used cooking oil, poultry fats, fatty acid distillates, pennycress oil, and algal oils.
    Type: Application
    Filed: June 10, 2014
    Publication date: May 26, 2016
    Applicant: Renewable Energy Group, Inc.
    Inventors: David A. Slade, Cody J. Ellens, Bradley N Albin, Derek J Winkel, Jared A Downey
  • Patent number: 9212313
    Abstract: Methods, processes, apparatus, systems, and compositions are disclosed for improving the sustainability of oil sands processing. In some embodiments, bitumen is combined with biodiluent comprising one or more liquid pyrolysis fractions obtained from pyrolyzing biomass and collecting multiple liquid fractions. The bitumen may be any source of bitumen, such as bitumen obtained from oil sands. In some embodiments, a water-rich pyrolysis liquid displaces water use in an oil sands process. The water-rich pyrolysis liquid may be used for primary separation of bitumen from oil sands or for hydrotransport, for example. Also, biochar produced from biomass pyrolysis may be introduced to an oil sands tailing pond with various benefits. Water may be recycled from a tailing pond. Integration of a pyrolysis and separation process into an oil sands refining process reduces the overall greenhouse-gas emissions on a well-to-refined product basis by 10-70% or more. Various compositions and products are also disclosed.
    Type: Grant
    Filed: May 14, 2012
    Date of Patent: December 15, 2015
    Assignee: Avello Bioenergy, Inc.
    Inventors: Anthony J. S. Pollard, Dennis S. Banasiak, Cody J. Ellens, Jared N. Brown
  • Publication number: 20150158806
    Abstract: Methods, processes, apparatus, equipment and systems are disclosed for converting carboxylic acids into esters by esterification with alcohol and a dual catalyst. The method combines a homogenous and heterogeneous catalyst in one or more reactors to increase the conversion of carboxylic acids compared to using a homogenous and/or heterogeneous catalyst independently. The invention converts free fatty acids into esters by esterification with alcohol and a dual catalyst such that the reaction mixture contains sufficiently low free fatty acids and the amount of free fatty acids in the product stream leaving the process remains stable over time.
    Type: Application
    Filed: February 16, 2015
    Publication date: June 11, 2015
    Applicant: Renewable Energy Group, Inc.
    Inventors: David A. Slade, Cody J. Ellens, Jared N. Brown, Anthony J.S. Pollard, Bradley Neil Albin
  • Patent number: 8957242
    Abstract: Methods, processes, apparatus, equipment and systems are disclosed for converting carboxylic acids into esters by esterification with alcohol and a dual catalyst. The method combines a homogenous and heterogeneous catalyst in one or more reactors to increase the conversion of carboxylic acids compared to using a homogenous and/or heterogeneous catalyst independently. The invention converts free fatty acids into esters by esterification with alcohol and a dual catalyst such that the reaction mixture contains sufficiently low free fatty acids and the amount of free fatty acids in the product stream leaving the process remains stable over time.
    Type: Grant
    Filed: March 11, 2014
    Date of Patent: February 17, 2015
    Assignee: Renewable Energy Group, Inc.
    Inventors: David A. Slade, Cody J. Ellens, Jared N. Brown, Anthony J. S. Pollard, Bradley Neil Albin
  • Publication number: 20140275612
    Abstract: Methods, processes, apparatus, equipment and systems are disclosed for converting carboxylic acids into esters by esterification with alcohol and a dual catalyst. The method combines a homogenous and heterogeneous catalyst in one or more reactors to increase the conversion of carboxylic acids compared to using a homogenous and/or heterogeneous catalyst independently. The invention converts free fatty acids into esters by esterification with alcohol and a dual catalyst such that the reaction mixture contains sufficiently low free fatty acids and the amount of free fatty acids in the product stream leaving the process remains stable over time.
    Type: Application
    Filed: March 11, 2014
    Publication date: September 18, 2014
    Applicant: Renewable Energy Group, Inc.
    Inventors: David A. Slade, Cody J. Ellens, Jared N. Brown, Anthony J.S. Pollard, Bradley Neil Albin
  • Publication number: 20120302470
    Abstract: The present invention provides compositions, methods, apparatus, and systems to minimize environmental impact, water use, and overall cost of drilling and hydraulic fracturing for crude oil and natural gas. Some variations of the invention provide a fracturing-fluid additive composition comprising a water-soluble portion of a biomass-pyrolysis liquid. In some embodiments, the fracturing-fluid additive composition is substantially biodegradable and is not toxic. Some variations provide improved proppants for oil or gas well fracturing. Other variations of this invention relate to drilling-fluid additive compositions, and methods of using these compositions. This invention can significantly improve the environmental, economic, and social sustainability associated with drilling and fracturing for production of oil and gas.
    Type: Application
    Filed: May 24, 2012
    Publication date: November 29, 2012
    Applicant: AVELLO BIOENERGY, INC.
    Inventors: Anthony J. S. POLLARD, Dennis S. BANASIAK, Cody J. ELLENS, Jared N. BROWN
  • Publication number: 20120289440
    Abstract: Methods, processes, apparatus, systems, and compositions are disclosed for improving the sustainability of oil sands processing. In some embodiments, bitumen is combined with biodiluent comprising one or more liquid pyrolysis fractions obtained from pyrolyzing biomass and collecting multiple liquid fractions. The bitumen may be any source of bitumen, such as bitumen obtained from oil sands. In some embodiments, a water-rich pyrolysis liquid displaces water use in an oil sands process. The water-rich pyrolysis liquid may be used for primary separation of bitumen from oil sands or for hydrotransport, for example. Also, biochar produced from biomass pyrolysis may be introduced to an oil sands tailing pond with various benefits. Water may be recycled from a tailing pond. Integration of a pyrolysis and separation process into an oil sands refining process reduces the overall greenhouse-gas emissions on a well-to-refined product basis by 10-70% or more. Various compositions and products are also disclosed.
    Type: Application
    Filed: May 14, 2012
    Publication date: November 15, 2012
    Applicant: AVELLO BIOENERGY, INC.
    Inventors: ANTHONY J. S. POLLARD, DENNIS S. BANASIAK, CODY J. ELLENS, JARED N. BROWN
  • Publication number: 20120090221
    Abstract: Methods, process, apparatus, equipment, and systems are disclosed for converting biomass into bio-oil fractions for chemicals, materials, feedstocks and fuels using a low-cost, integrated fast pyrolysis system. The system improves upon prior art by creating stable, bio-oil fractions which have unique properties that make them individually superior to conventional bio-oil. The invention enables water and low-molecular weight compounds to be separated into a final value-added fraction suitable for upgrading or extracting into value-added chemicals, fuels and water. Initial bio-oil fractions from the process are chemically distinct, have low-water content and acidity which reduces processing costs normally associated with conventional bio-oil post-production upgrading since fewer separation steps, milder processing conditions and lower auxiliary inputs are required. Biochar is stabilized so that it can be handled safely.
    Type: Application
    Filed: December 23, 2011
    Publication date: April 19, 2012
    Applicant: Avello Bioenergy, Inc.
    Inventors: Dennis S. BANASIAK, Anthony J. S. Pollard, Cody J. Ellens, Jared N. Brown
  • Publication number: 20110258914
    Abstract: Methods, process, apparatus, equipment, and systems are disclosed for converting biomass into bio-oil fractions for chemicals, materials, feedstocks and fuels using a low-cost, integrated fast pyrolysis system. The system improves upon prior art by creating stable, bio-oil fractions which have unique properties that make them individually superior to conventional bio-oil. The invention enables water and low-molecular weight compounds to be separated into a final value-added fraction suitable for upgrading or extracting into value-added chemicals, fuels and water. Initial bio-oil fractions from the process are chemically distinct, have low-water content and acidity which reduces processing costs normally associated with conventional bio-oil post-production upgrading since fewer separation steps, milder processing conditions and lower auxiliary inputs are required. Biochar is stabilized so that it can be handled safely.
    Type: Application
    Filed: July 1, 2011
    Publication date: October 27, 2011
    Applicant: AVELLO BIOENERGY, INC.
    Inventors: Dennis S. BANASIAK, Anthony J.S. POLLARD, Cody J. ELLENS, Jared N. BROWN