Abstract: An instrumented ball for collecting data in an industrial mill comprising a durable sphere defining an enclosed cavity and having a substantial thickness, the sphere manufactured from a resilient material able to withstand pressures exerted by a working industrial mill, electronics disposed in the cavity comprising: a plurality of devices for sensing physical conditions inside the mill, wherein each of the sensing devices outputs a series of sensed values, the devices comprising at least an accelerometer, a gyroscope, a thermocouple, a microphone and a wear sensor, a memory for storing the sensed values, and a communication port for transmitting the sensed values to an external device located outside of the mill, and a power source disposed in the cavity for powering the electronics.

Abstract: A sensor for detecting erosion of a wear surface of a component, particularly a liner attached to the mill shell of a rotating grinding mill. The sensor comprises a conductive element embedded in the component, the conductive element comprising a first end positioned at a first distance from the wear surface, at least one conductive loop comprising a wear portion positioned at a second distance from the wear surface proximate to the first end and a circuit coupled to the at least one element for determining a continuity of the conductive loop.

Abstract: An instrumented ball for collecting data in an industrial mill comprising a durable sphere defining an enclosed cavity and having a substantial thickness, the sphere manufactured from a resilient material able to withstand pressures exerted by a working industrial mill, electronics disposed in the cavity comprising: a plurality of devices for sensing physical conditions inside the mill, wherein each of the sensing devices outputs a series of sensed values, the devices comprising at least an accelerometer, a gyroscope, a thermocouple, a microphone and a wear sensor, a memory for storing the sensed values, and a communication port for transmitting the sensed values to an external device located outside of the mill, and a power source disposed in the cavity for powering the electronics.

Abstract: A sensor for detecting erosion of a wear surface of a component, particularly a liner attached to the mill shell of a rotating grinding mill.