Abstract: A carton loader for automatically loading stacks of cartons onto a mass feeder for supplying cartons to a packaging machine includes a loader in which stacks of cartons are received and held, and a carriage on which the loader is pivotally mounted. After the stacks of cartons are received, the loader is pivoted from a loading position to a stacking position. The carriage is then moved along the mass feeder for the packaging machine toward a magazine or supply of previously stacked cartons, whereupon the stack of cartons within the loader is moved in engagement and stacked against the previously loaded cartons.

Abstract: A carton loader for automatically loading stacks of cartons onto a mass feeder for supplying cartons to a packaging machine includes a loader in which stacks of cartons are received and held, and a carriage on which the loader is pivotally mounted. After the stacks of cartons are received, the loader is pivoted from a loading position to a stacking position. The carriage is then moved along the mass feeder for the packaging machine toward a magazine or supply of previously stacked cartons, whereupon the stack of cartons within the loader is moved in engagement and stacked against the previously loaded cartons.

Abstract: A rotary flap tucker comprising a tube sector having a smaller arc length end, a larger arc length end, a longitudinal edge, and an edge which helically advances generally from the small arc length end to the large arc length end. The tube sector has end plates each with an edge contoured to avoid contact with a carton flap as the flap tucker rotates about its center axis which is aligned with the carton travel direction. The leading edge of a flap entering the flap tucker follows the helical edge of the flap tucker as it rotates without contacting the flap for a majority of the rotation. Rotation brings the flap tucker's longitudinal edge in contact with the flap along a majority of the flap's length. Continued rotation plows the majority of the length of the flap simultaneously, thereby preventing the flap from misaligning on the carton when the flap is closed. The outside surface of the rotating flap tucker runs against the closed flap of the advancing carton, preferably along the carton's center line.

Abstract: A self-locating star wheel system for spacing bottles on a conveyor in a packaging machine comprising a pair of star wheels with a hub and cam disposed between them and mounted on an arm which moves them into the stream of bottles until the cam engages a pair of rollers mounted at the ends of a U-shaped pivoting bracket attached to the machine frame to control the lateral position of the star wheels with respect to the stream of bottles. The cam diameter is specific for a given size star wheel so that the proper positioning of the star wheel is achieved by the geometric relationship between the star wheel and the cam. The mechanism also functions as a safety feature by sending a stop signal to the machine when something, such as a down bottle, causes the star wheels move away from the rollers.

Abstract: A packaging machine places cartons on an carton conveyor in an inverted-T configuration with the panels of the carton being generally horizontal and the walls of the carton collapsed together in a generally vertical orientation. An overhead assembly has carrier assemblies for picking up the cartons, opening the cartons, and lowering the cartons onto article groups. Each carrier assembly has a pair of opening members with protruding fingers for insertion within cut-outs formed in the cartons. After a carrier assembly has engaged a carton in an inverted-T configuration, one of the opening members in the carrier assembly is moved away from the other opening member, thereby opening the carton. Each carrier assembly has cam followers which travel within three cam plates, one for controlling an orientation of the carrier assembly, one for supporting the carrier assembly, and one for opening and closing the opening members.

Abstract: A rotary transfer mechanism has carrier means (18) rotatable with a drive shaft (16) on a support member (15), at least one support shaft (19) rotatable on the carrier means (18), with a pinion (24) secured coaxially to the support shaft and engageable with an arcute rack (25) secured to the support member (15) when a cam follower (26) is not engaged with a cam track (27) secured to the support member, whereby at least one suction cup (21) attached to the support shaft (19) is caused to follow a path having a "node point" at the discharge opening (11) of a magazine (12), for extracting a flat sleeve carton (10), and whereby the suction cup (21) is caused to move past a receiving station (13) on a conveyor (14) in the same direction as the conveyor with the carton (10) generally parallel to the conveyor, for accurate placement and deposit of the carton on the conveyor.