Patents by Inventor Connor Richard Shannon

Connor Richard Shannon has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12358127
    Abstract: A robotic wrist for a robotic arm includes a hybrid differential with a first cam, a second cam, a first differential input, and a second differential input. The first cam and the second cam are disposed about first and second pivots oriented along a first rotational axis. An abduction output is coupled to the second cam and has a second rotational axis transverse to the first rotational axis. The robotic wrist includes a first actuator, a second actuator, a first link coupling an output of the first actuator to the first differential input, and a second link coupling an output of the second actuator to the second differential input. Synchronous motion of the actuators causes flexion of the abduction output about the first rotation axis, and asynchronous motion of the actuators causes abduction motion of the abduction output about the second rotation axis.
    Type: Grant
    Filed: March 20, 2024
    Date of Patent: July 15, 2025
    Assignee: Sanctuary Cognitive Systems Corporation
    Inventors: Hessam Maleki, Connor Richard Shannon, Seymur Dadashov, James Zhong Sheng Liu, Matthew Hill
  • Patent number: 12263580
    Abstract: A robotic end effector or end-of-arm tool may take the form of a mechanical digit (e.g., mechanical finger), or employ one or more mechanical digits (e.g., mechanical fingers), controllable in multiple degrees of freedom, e.g., pitch, yaw, curl. The mechanical digit(s) advantageously comprise a skeleton and three (3) piston/cylinders combinations, one controlling curl, and the other two controlling pitch and/or yaw. Mechanical digits may comprises a number of rolling contact joints. A flexible printed circuit board (PCB) carrying a variety of sensors covers the skeleton, and runs inside the rolling contact joints to provide a zero length change path. Knuckle imitators may cause a membrane cast or sheath joint to resemble human knuckles.
    Type: Grant
    Filed: October 1, 2021
    Date of Patent: April 1, 2025
    Assignee: Sanctuary Cognitive Systems Corporation
    Inventor: Connor Richard Shannon
  • Patent number: 12246439
    Abstract: A robotic joint has a first portion that includes a first actuator and a second actuator, a first spherical linkage having a first end mechanically coupled to the first actuator and a second end mechanically coupled to a second portion of the robotic joint, and a second spherical linkage having a third end mechanically coupled to the second actuator and a fourth end mechanically coupled to the second portion. The first and second spherical linkages are segments of a spherical shell. The first and second actuators are operable in combination to control movement of the second portion relative to the first portion with two degrees of freedom. Each actuator causes a first respective movement in the same direction as each other to control a flexion or an extension, and a second respective movement in opposite directions to each other to control an abduction or an adduction.
    Type: Grant
    Filed: May 16, 2023
    Date of Patent: March 11, 2025
    Assignee: Sanctuary Cognitive Systems Corporation
    Inventors: Joshua Lee, Connor Richard Shannon
  • Patent number: 12240102
    Abstract: A robotic end effector or end-of-arm tool may take the form of a mechanical digit (e.g., mechanical finger), or employ one or more mechanical digits (e.g., mechanical fingers), controllable in multiple degrees of freedom, e.g., pitch, yaw, curl. The mechanical digit(s) advantageously comprise a skeleton and three (3) piston/cylinders combinations, one controlling curl, and the other two controlling pitch and/or yaw. Mechanical digits may comprises a number of rolling contact joints. A flexible printed circuit board (PCB) carrying a variety of sensors covers the skeleton, and runs inside the rolling contact joints to provide a zero length change path. Knuckle imitators may cause a membrane cast or sheath joint to resemble human knuckles.
    Type: Grant
    Filed: October 1, 2021
    Date of Patent: March 4, 2025
    Assignee: Sanctuary Cognitive Systems Corporation
    Inventor: Connor Richard Shannon
  • Patent number: 12172307
    Abstract: A hydraulic valve includes two ports, a chamber within the valve housing which, in operation, is at least partially filled with a hydraulic fluid, and a fluid switch within the chamber. The fluid switch is movable between at least a first position and a second position. In the first position, the ports are fluidly coupled to each other. In the second position, the ports are fluidly isolated from each other. An external surface of the fluid switch is separated from an internal surface of the chamber by a first micro-gap. Another external surface of the fluid switch is separated from another internal surface of the chamber by a second micro-gap. The first micro-gap and the second micro-gap are fluidly coupled to the chamber, and each have a respective size of less than about five micrometers.
    Type: Grant
    Filed: December 26, 2023
    Date of Patent: December 24, 2024
    Assignee: Sanctuary Cognitive Systems Corporation
    Inventors: Connor Richard Shannon, Amir Farzad Forughi, Can Ozdemir
  • Patent number: 12172297
    Abstract: A mechanical hand mimics a human hand having similar degrees of freedom and sensory abilities while appearing visually similar to human hand. The mechanical hand comprises a mechanical hand skeleton and resilient elastomer (e.g., silicone) skin that fully encloses the mechanical hand skeleton. The mechanical hand skeleton may advantageously be molded directly into the resilient elastomer (e.g., silicone) skin such that the hand appears, moves, and feels very similar to a real human hand. The mechanical hand may have applications in robotics, for example as an end-of-arm tool or end effector, or may have other applications. Robotic applications may include prosthetics applications.
    Type: Grant
    Filed: March 30, 2023
    Date of Patent: December 24, 2024
    Assignee: Sanctuary Cognitive Systems Corporation
    Inventors: Hatef Khadivinassab, Connor Richard Shannon, Kevin Jiaming Wu, Matthew Steven Hill
  • Patent number: 12162138
    Abstract: A robotic end effector or end-of-arm tool may take the form of a mechanical digit (e.g., mechanical finger), or employ one or more mechanical digits (e.g., mechanical fingers), controllable in multiple degrees of freedom, e.g., pitch, yaw, curl. The mechanical digit(s) advantageously comprise a skeleton and three (3) piston/cylinders combinations, one controlling curl, and the other two controlling pitch and/or yaw. Mechanical digits may comprises a number of rolling contact joints. A flexible printed circuit board (PCB) carrying a variety of sensors covers the skeleton, and runs inside the rolling contact joints to provide a zero length change path. Knuckle imitators may cause a membrane cast or sheath joint to resemble human knuckles.
    Type: Grant
    Filed: October 1, 2021
    Date of Patent: December 10, 2024
    Assignee: Sanctuary Cognitive Systems Corporation
    Inventor: Connor Richard Shannon
  • Publication number: 20240375299
    Abstract: A robotic digit includes a digit base frame, a joint head coupled to the digit base frame, and an articulated digit body coupled to the joint head. A first actuator and a second actuator are mounted to the digit base frame. The first actuator includes a first actuator output coupled to the joint head by a first mechanical linkage. The first actuator output causes a first relative movement between the joint head and the digit base frame through the first mechanical linkage. The second actuator has second actuator output coupled to the joint head. The second output causes a second relative movement between the joint head and the digit base frame that is different from the first relative movement through the second mechanical linkage.
    Type: Application
    Filed: May 8, 2024
    Publication date: November 14, 2024
    Inventors: Connor Richard Shannon, Matthew Hill, Richard Bos, Joshua Lee
  • Patent number: 12129944
    Abstract: In an implementation, a method of forming a hydraulic connection between a hydraulic component and a hydraulic hose includes threading a ferrule onto an end section of the hydraulic hose, crimping the ferrule to the hydraulic hose, and threading an annular gasket onto the hydraulic hose between the ferrule and an open end of the end section of the hydraulic hose. The method may include securing the hydraulic hose to a body of the hydraulic component by forming a seal between the body and the hydraulic hose by compression. Threading the ferrule onto the hydraulic hose may include threading an annular ferrule having a profile of a first truncated cone with a first half-aperture, and urging the ferrule towards an interface in the body of the hydraulic component, the interface having a profile of a second truncated cone with a second half-aperture different from the first half-aperture.
    Type: Grant
    Filed: July 12, 2022
    Date of Patent: October 29, 2024
    Assignee: Sanctuary Cognitive Systems Corporation
    Inventors: George E. G. Sterling, Connor Richard Shannon, Douglas Bruce Jelstad
  • Publication number: 20240351212
    Abstract: A robot has a controller and a sensor. The sensor is communicatively coupled to the controller. The controller includes a contact response system. A safety response of the contact response system is activated for the sensor. A method of operation of the robot includes detecting, by the sensor, a contact between the robot and a human, the contact resulting from a motion of the robot, and determining, by the controller, whether the contact between the robot and the human is an expected or unexpected contact. In response to determining the contact between the robot and the human is an expected contact, the safety response is deactivated for the sensor to allow the robot to proceed with its motion uninterrupted. In response to determining the contact between the robot and the human is an unexpected contact, the contact response system causes the robot to interrupt the motion of the robot.
    Type: Application
    Filed: April 19, 2024
    Publication date: October 24, 2024
    Inventors: Connor Richard Shannon, Kevin Jiaming Wu
  • Publication number: 20240351211
    Abstract: A robot has a controller and a sensor. The sensor is communicatively coupled to the controller. The controller includes a contact response system. A safety response of the contact response system is activated for the sensor. A method of operation of the robot includes detecting, by the sensor, a contact between the robot and a human, the contact resulting from a motion of the robot, and determining, by the controller, whether the contact between the robot and the human is an expected or unexpected contact. In response to determining the contact between the robot and the human is an expected contact, the safety response is deactivated for the sensor to allow the robot to proceed with its motion uninterrupted. In response to determining the contact between the robot and the human is an unexpected contact, the contact response system causes the robot to interrupt the motion of the robot.
    Type: Application
    Filed: April 19, 2024
    Publication date: October 24, 2024
    Inventors: Connor Richard Shannon, Kevin Jiaming Wu
  • Publication number: 20240316795
    Abstract: A robotic wrist includes a wrist frame, a first actuator having a first actuator output, and a second actuator having a second actuator output. A first mechanical linkage includes a first input coupled to the first actuator output and a first output coupled to the wrist frame. A second mechanical linkage includes a second input coupled to the second actuator output and a second output coupled to the wrist frame. A rotational position of the first output about a first axis is responsive to a position of the first actuator output. A rotational position of the second output about a second axis that is transverse to the first axis is responsive to a different between a position of the first actuator output and a position of the second actuator output.
    Type: Application
    Filed: March 20, 2024
    Publication date: September 26, 2024
    Inventors: Matthew Hill, Hessam Maleki, Connor Richard Shannon, Seymur Dadashov, James Zhong Sheng Liu
  • Publication number: 20240316759
    Abstract: A robotic wrist for a robotic arm includes a hybrid differential with a first cam, a second cam, a first differential input, and a second differential input. The first cam and the second cam are disposed about first and second pivots oriented along a first rotational axis. An abduction output is coupled to the second cam and has a second rotational axis transverse to the first rotational axis. The robotic wrist includes a first actuator, a second actuator, a first link coupling an output of the first actuator to the first differential input, and a second link coupling an output of the second actuator to the second differential input. Synchronous motion of the actuators causes flexion of the abduction output about the first rotation axis, and asynchronous motion of the actuators causes abduction motion of the abduction output about the second rotation axis.
    Type: Application
    Filed: March 20, 2024
    Publication date: September 26, 2024
    Inventors: Hessam Maleki, Connor Richard Shannon, Seymur Dadashov, James Zhong Sheng Liu, Matthew Hill
  • Publication number: 20240316796
    Abstract: A robotic elbow has a first actuator having a rotary output and a first interface for coupling the elbow to a first robotic arm segment. A flexion frame rotatably mounts to the first actuator. A first link is coupled at one end to the output of the first actuator and at another end to the flexion frame. A second link is coupled at one end to the output of the first actuator and at another end to the flexion frame. The first link and the second link are coupled to the rotary output in a selected rotary phase displacement. A second actuator is mounted in the flexion frame, the second actuator has an output and a second interface for coupling the robotic elbow to a second robotic arm segment.
    Type: Application
    Filed: March 20, 2024
    Publication date: September 26, 2024
    Inventors: Hessam Maleki, Connor Richard Shannon, Seymur Dadashov, James Zhong Sheng Liu, Matthew Hill
  • Patent number: 12066347
    Abstract: Tactile sensing using both coarse and fine tactile sensors. A coarse tactile sensor having a first sensitive area at least partially encompasses or overlies a plurality of fine tactile sensors, each having a respective sensitive area smaller than the first sensitive area. The coarse tactile sensor(s) and fine tactile sensors may be carried on a same circuit board or separate circuit boards. Processor(s) circuits are communicatively coupled to the coarse and/or fine tactile sensors. Information indicative of at least a presence or absence of force or pressure at a given location monitored by the respective tactile sensor, and/or a measure of the force or pressure or strain is collected. Such may be mounted to a backing, and optionally covered or encased in an artificial skin. Collecting sensor readings employs both coarse and fine tactile sensors, sampling corresponding fine tactile sensors in response to detection by a coarse tactile sensor.
    Type: Grant
    Filed: July 28, 2021
    Date of Patent: August 20, 2024
    Assignee: Sanctuary Cognitive Systems Corporation
    Inventors: Kevin Jiaming Wu, Connor Richard Shannon
  • Publication number: 20240208082
    Abstract: A robotic torso for a humanoid robot includes a first torso member having an axial axis aligned with a reference axis and a second torso member having at least one mounting portion for at least one humanoid component. The robotic torso includes a series of actuators arranged in a column between the first torso member and the second torso member and coupling the first torso member to the second torso member. Each of the actuators has a rotatable member defining a rotational axis. The rotational axes of each adjacent pair of actuators in the series of actuators are orthogonal to each other.
    Type: Application
    Filed: December 26, 2023
    Publication date: June 27, 2024
    Inventors: Connor Richard Shannon, Hessam Maleki, James Zhong Sheng Liu, Matthew Hill, Seymur Dadashov
  • Publication number: 20240208046
    Abstract: A hydraulic valve includes two ports, a chamber within the valve housing which, in operation, is at least partially filled with a hydraulic fluid, and a fluid switch within the chamber. The fluid switch is movable between at least a first position and a second position. In the first position, the ports are fluidly coupled to each other. In the second position, the ports are fluidly isolated from each other. An external surface of the fluid switch is separated from an internal surface of the chamber by a first micro-gap. Another external surface of the fluid switch is separated from another internal surface of the chamber by a second micro-gap. The first micro-gap and the second micro-gap are fluidly coupled to the chamber, and each have a respective size of less than about five micrometers.
    Type: Application
    Filed: December 26, 2023
    Publication date: June 27, 2024
    Inventors: Connor Richard Shannon, Amir Farzad Forughi, Can Ozdemir
  • Patent number: 12011867
    Abstract: In an implementation, a hydraulic assembly comprising an end section of a hydraulic hose formed from a volume of material, the end section having a first outer diameter and an open end, is formed by molding a flange in the end section of the hydraulic hose, and threading an annular gasket onto the end section of the hydraulic hose between the flange and the open end of the hydraulic hose, and adjacent to the flange. The flange is formed in the volume of material, and has a second outer diameter greater than the first outer diameter. The molding of the flange may include applying heat to a mold, inserting the open end of the end section of the hydraulic hose into the mold, and thermally deforming a portion of the end section of the hydraulic hose to form the flange.
    Type: Grant
    Filed: July 18, 2022
    Date of Patent: June 18, 2024
    Assignee: Sanctuary Cognitive Systems Corporation
    Inventors: George E. G. Sterling, Connor Richard Shannon, Douglas Bruce Jelstad
  • Patent number: 11913562
    Abstract: In an implementation, a hydraulic valve includes a valve body, a cylindrical chamber within the valve body, and a cylindrical spool within the chamber. The spool is rotatable between at least a first position and a second position about a longitudinal axis parallel to a longitudinal axis of the chamber. The spool includes a landing and an eccentric channel that extends around a portion of an outer circumferential surface of the landing. In the first position, an inlet and an outlet of the hydraulic valve are fluidly coupled by the eccentric channel to allow a flow of a hydraulic fluid circumferentially around the landing from the inlet to the outlet. In the second position, the inlet and/or the outlet are obstructed by another portion of the outer circumferential surface of the landing to prevent the flow of the hydraulic fluid from the inlet to the outlet.
    Type: Grant
    Filed: October 28, 2022
    Date of Patent: February 27, 2024
    Assignee: Sanctuary Cognitive Systems Corporation
    Inventors: George E. G. Sterling, Connor Richard Shannon, Douglas Bruce Jelstad, Leo James Stocco
  • Patent number: 11865703
    Abstract: A flexible joint includes a plurality of links, a plurality of flexures, and at least one cable which can be tensioned or relaxed to cause a bending about a plurality of axes. The links may include a base link; a last link; and a plurality of intermediate links, coupled together by the flexures such that the plurality of intermediate links, the first link, and the last link form a chain of links having the base link at a first end of the chain and the last link at a second end of the chain and each of the plurality of intermediate links is coupled to two other ones of the plurality of links by two flexures. The cable(s) extend through cable pass-through-holes in the links. The links may comprise disks with sloped faces, and may be rotational offset from another around a longitudinal axis. The flexures may comprise living hinges.
    Type: Grant
    Filed: December 4, 2020
    Date of Patent: January 9, 2024
    Assignee: Sanctuary Cognitive Systems Corporation
    Inventors: Connor Richard Shannon, Hatef Khadivinassab, Matthew Steven Hill