Abstract: A cylinder head assembly includes a cast cylinder head and a turbocharger housing integrally cast with the cylinder head. The integrated cylinder head and turbocharger housing includes: (i) a compact low wetted area to provide an uninterrupted flow path pointed directly at a catalyst face to facilitate achieving cold start emissions targets, (ii) a casting core assembly with specific core geometry and steps for assembly to enable core assembly while meeting all cylinder head and integrated turbine housing functional requirements, (iii) an oxygen sensor disposed pre-turbine in an integrated exhaust manifold, and (iv) a fully integrated PCV make-up air system.

Abstract: A cylinder head assembly for an internal combustion engine includes a cast cylinder head and a turbocharger housing integrally cast with the cylinder head and having an integrally cast wastegate housing. The turbocharger housing is configured to receive a turbocharger cartridge rotatably supporting a shaft coupled between a compressor wheel and a turbine wheel. The integrally cast wastegate housing defines a wastegate chamber configured to receive a wastegate valve, a flow of exhaust gas from the turbine wheel, and a flow of wastegate exhaust gas.

Abstract: A cylinder head assembly for an internal combustion engine includes a cast cylinder head defining a combustion chamber and fabricated from a first material, and an internal support structure at least partially encapsulated within the cast cylinder head. The internal support structure is fabricated from a thermal strain and fatigue resistant second material, different from the first material, such that during engine operation, thermal and mechanical loads are transferred to the internal support structure to reduce combustion chamber displacement. The internal support structure and the cylinder head are bonded via a hot isostatic pressing (HIP) process to eliminate internal porosity and gaps therebetween.

Abstract: A cylinder head assembly for an internal combustion engine includes a cast cylinder head having at least one oil gallery, a turbocharger housing integrally cast with the cylinder head, and a turbocharger cartridge assembly configured to be inserted into the turbocharger housing and including at least one bearing rotatably supporting a shaft coupled between a compressor wheel and a turbine wheel. A lubricant supply system having a lubricant passage formed within the turbocharger housing is configured to supply oil from the at least one oil gallery to the turbocharger cartridge assembly to lubricate the at least one bearing.

Abstract: A cylinder deactivation arrangement for an engine is provided. The arrangement includes an engine with main oiling circuit passages and lifter oil gallery control circuit passages formed internal to a cylinder block of the engine. The lifter oil gallery control circuit is arranged so as to provide an oil flow path internal to the cylinder block from the main oiling circuit to the deactivating lifter. A lifter is positioned in the cylinder block and arranged in fluid communication with the lifter oil gallery control circuit. A control valve is positioned in the cylinder block and arranged in fluid communication with the main oiling circuit and the lifter oil gallery control circuit. The control valve is arranged to allow selective fluid communication of oil from the main oiling circuit to the lifter oil gallery control circuit to selectively control actuation of the lifter.

Abstract: A cylinder deactivation arrangement for an engine is provided. The arrangement includes an engine with main oiling circuit passages and lifter oil gallery control circuit passages formed internal to a cylinder block of the engine. The lifter oil gallery control circuit is arranged so as to provide an oil flow path internal to the cylinder block from the main oiling circuit to the deactivating lifter. A lifter is positioned in the cylinder block and arranged in fluid communication with the lifter oil gallery control circuit. A control valve is positioned in the cylinder block and arranged in fluid communication with the main oiling circuit and the lifter oil gallery control circuit. The control valve is arranged to allow selective fluid communication of oil from the main oiling circuit to the lifter oil gallery control circuit to selectively control actuation of the lifter.

Abstract: A valve lifter for an internal combustion engine comprises an outer body, an inner body and at least one pin. The inner body is movable with respect to the outer body, and the at least one pin is movable in response to hydraulic pressure into the groove to lock the outer body against movement relative to the inner body.