Patents by Inventor Constantin Ionel Stefan
Constantin Ionel Stefan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11855279Abstract: Provided herein are nanostructures for lithium ion battery electrodes and methods of fabrication. In some embodiments, a nanostructure template coated with a silicon coating is provided. The silicon coating may include a non-conformal, more porous layer and a conformal, denser layer on the non-conformal, more porous layer. In some embodiments, two different deposition processes, e.g., a PECVD layer to deposit the non-conformal layer and a thermal CVD process to deposit the conformal layer, are used. Anodes including the nanostructures have longer cycle lifetimes than anodes made using either a PECVD or thermal CVD method alone.Type: GrantFiled: November 11, 2021Date of Patent: December 26, 2023Assignee: Amprius Technologies, Inc.Inventors: Weijie Wang, Zuqin Liu, Song Han, Jonathan Bornstein, Constantin Ionel Stefan
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Publication number: 20220115650Abstract: Provided herein are nanostructures for lithium ion battery electrodes and methods of fabrication. In some embodiments, a nanostructure template coated with a silicon coating is provided. The silicon coating may include a non-conformal, more porous layer and a conformal, denser layer on the non-conformal, more porous layer. In some embodiments, two different deposition processes, e.g., a PECVD layer to deposit the non-conformal layer and a thermal CVD process to deposit the conformal layer, are used. Anodes including the nanostructures have longer cycle lifetimes than anodes made using either a PECVD or thermal CVD method alone.Type: ApplicationFiled: November 11, 2021Publication date: April 14, 2022Applicant: Amprius, Inc.Inventors: Weijie Wang, Zuqin Liu, Song Han, Jonathan Bornstein, Constantin Ionel Stefan
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Patent number: 11289701Abstract: Provided herein are nanostructures for lithium ion battery electrodes and methods of fabrication. In some embodiments, a nanostructure template coated with a silicon coating is provided. The silicon coating may include a non-conformal, more porous layer and a conformal, denser layer on the non-conformal, more porous layer. In some embodiments, two different deposition processes, e.g., a PECVD layer to deposit the non-conformal layer and a thermal CVD process to deposit the conformal layer, are used. Anodes including the nanostructures have longer cycle lifetimes than anodes made using either a PECVD or thermal CVD method alone.Type: GrantFiled: May 13, 2020Date of Patent: March 29, 2022Assignee: Amprius, Inc.Inventors: Weijie Wang, Zuqin Liu, Song Han, Jonathan Bornstein, Constantin Ionel Stefan
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Patent number: 11121396Abstract: An electrode includes one or more intermediate layers positioned between a substrate and an electrochemically active material. Intermediate layers may be made from chromium, titanium, tantalum, tungsten, nickel, molybdenum, lithium, as well as other materials and their combinations. In certain embodiments, an active material includes one or more high capacity active materials, such as silicon, tin, and germanium. These materials tend to swell during cycling and may loose mechanical and/or electrical connection to the substrate. A flexible intermediate layer may compensate for swelling and provide a robust adhesion interface. Methods of fabricating electrodes involve forming metal silicide nanostructures.Type: GrantFiled: November 5, 2018Date of Patent: September 14, 2021Assignee: Amprius, Inc.Inventors: William S. Delhagen, Rainer J. Fasching, Ghyrn E. Loveness, Song Han, Eugene M. Berdichevsky, Constantin Ionel Stefan, Yi Cui, Mark C. Platshon
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Publication number: 20200274151Abstract: Provided herein are nanostructures for lithium ion battery electrodes and methods of fabrication. In some embodiments, a nanostructure template coated with a silicon-based coating is provided. The silicon coating may include a non-conformal, more porous silicon-rich SiEx layer and a conformal, denser SiEx layer on the non-conformal, more porous layer. In some embodiments, two different deposition processes are used: a PECVD layer to deposit the non-conformal, silicon-rich SiEx layer and a thermal CVD process to deposit the conformal layer. The silicon-rich SiEx material prevents silicon crystalline domain growth, limits macroscopic swelling, increases lithium diffusion rate and enhances significantly battery life during lithium ion battery cycle of charge and discharge.Type: ApplicationFiled: February 21, 2020Publication date: August 27, 2020Inventors: Chentao Yu, Weijie Wang, Constantin Ionel Stefan, Jonathan Bornstein, Daniel Seo
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Publication number: 20200274156Abstract: Provided herein are nanostructures for lithium ion battery electrodes and methods of fabrication. In some embodiments, a nanostructure template coated with a silicon coating is provided. The silicon coating may include a non-conformal, more porous layer and a conformal, denser layer on the non-conformal, more porous layer. In some embodiments, two different deposition processes, e.g., a PECVD layer to deposit the non-conformal layer and a thermal CVD process to deposit the conformal layer, are used. Anodes including the nanostructures have longer cycle lifetimes than anodes made using either a PECVD or thermal CVD method alone.Type: ApplicationFiled: May 13, 2020Publication date: August 27, 2020Inventors: Weijie Wang, Zuqin Liu, Song Han, Jonathan Bornstein, Constantin Ionel Stefan
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Patent number: 10707484Abstract: Provided herein are nanostructures for lithium ion battery electrodes and methods of fabrication. In some embodiments, a nanostructure template coated with a silicon coating is provided. The silicon coating may include a non-conformal, more porous layer and a conformal, denser layer on the non-conformal, more porous layer. In some embodiments, two different deposition processes, e.g., a PECVD layer to deposit the non-conformal layer and a thermal CVD process to deposit the conformal layer, are used. Anodes including the nanostructures have longer cycle lifetimes than anodes made using either a PECVD or thermal CVD method alone.Type: GrantFiled: February 2, 2018Date of Patent: July 7, 2020Assignee: Amprius, Inc.Inventors: Weijie Wang, Zuqin Liu, Song Han, Jonathan Bornstein, Constantin Ionel Stefan
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Publication number: 20190181489Abstract: Provided are novel electrodes for use in lithium ion batteries. An electrode includes one or more intermediate layers positioned between a substrate and an electrochemically active material. Intermediate layers may be made from chromium, titanium, tantalum, tungsten, nickel, molybdenum, lithium, as well as other materials and their combinations. An intermediate layer may protect the substrate, help to redistribute catalyst during deposition of the electrochemically active material, improve adhesion between the active material and substrate, and other purposes. In certain embodiments, an active material includes one or more high capacity active materials, such as silicon, tin, and germanium. These materials tend to swell during cycling and may loose mechanical and/or electrical connection to the substrate. A flexible intermediate layer may compensate for swelling and provide a robust adhesion interface. Provided also are novel methods of fabricating electrodes containing one or more intermediate layers.Type: ApplicationFiled: November 5, 2018Publication date: June 13, 2019Inventors: William S. Delhagen, Rainer J. Fasching, Ghyrn E. Loveness, Song Han, Eugene M. Berdichevsky, Constantin Ionel Stefan, Yi Cui, Mark C. Platshon
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Publication number: 20190088939Abstract: Provided herein are nanostructures for lithium ion battery electrodes and methods of fabrication. In some embodiments, a nanostructure template coated with a silicon coating is provided. The silicon coating may include a non-conformal, more porous layer and a conformal, denser layer on the non-conformal, more porous layer. In some embodiments, two different deposition processes, e.g., a PECVD layer to deposit the non-conformal layer and a thermal CVD process to deposit the conformal layer, are used. Anodes including the nanostructures have longer cycle lifetimes than anodes made using either a PECVD or thermal CVD method alone.Type: ApplicationFiled: February 2, 2018Publication date: March 21, 2019Inventors: Weijie Wang, Zuqin Liu, Song Han, Jonathan Bornstein, Constantin Ionel Stefan
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Patent number: 9923201Abstract: Provided herein are nanostructures for lithium ion battery electrodes and methods of fabrication. In some embodiments, a nanostructure template coated with a silicon coating is provided. The silicon coating may include a non-conformal, more porous layer and a conformal, denser layer on the non-conformal, more porous layer. In some embodiments, two different deposition processes, e.g., a PECVD layer to deposit the non-conformal layer and a thermal CVD process to deposit the conformal layer, are used. Anodes including the nanostructures have longer cycle lifetimes than anodes made using either a PECVD or thermal CVD method alone.Type: GrantFiled: May 12, 2015Date of Patent: March 20, 2018Assignee: Amprius, Inc.Inventors: Weijie Wang, Zuqin Liu, Song Han, Jonathan Bornstein, Constantin Ionel Stefan
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Publication number: 20150364795Abstract: Prelithiation solutions for lithium-based electrochemical cells are provided. The prelithiam solutions include prelithiation salts that are configured to prelithiate the negative electrode of the electrochemical cell. Lithium ions from the prelithiation lithium salt prelithiate the negative electrode when a charging current is passed between the negative and positive electrodes. In some embodiments, the prelithiation solution may function as an electrolyte for the electrochemical cell and further includes an ion conducting lithium-based salt that is stable at the cell operating voltage. Also provided are methods of prelithiation and electrochemical cells including prelithiation solutions.Type: ApplicationFiled: June 10, 2015Publication date: December 17, 2015Inventors: Constantin Ionel Stefan, Irina Toulokhonova, Gregory Roberts
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Publication number: 20150325852Abstract: Provided herein are nanostructures for lithium ion battery electrodes and methods of fabrication. In some embodiments, a nanostructure template coated with a silicon coating is provided. The silicon coating may include a non-conformal, more porous layer and a conformal, denser layer on the non-conformal, more porous layer. In some embodiments, two different deposition processes, e.g., a PECVD layer to deposit the non-conformal layer and a thermal CVD process to deposit the conformal layer, are used. Anodes including the nanostructures have longer cycle lifetimes than anodes made using either a PECVD or thermal CVD method alone.Type: ApplicationFiled: May 12, 2015Publication date: November 12, 2015Inventors: Weijie Wang, Zuqin Liu, Song Han, Jonathan Bornstein, Constantin Ionel Stefan