Abstract: An electric vehicle includes an electric-vehicle battery tray including a frame member elongated along a vehicle-longitudinal axis. The electric vehicle includes a rocker rail elongated along the vehicle-longitudinal axis. The electric vehicle includes a subframe. The electric vehicle includes a bracket connecting the battery tray, the rocker rail, and the subframe.

Abstract: An electric vehicle includes an electric-vehicle battery tray including a frame member elongated along a vehicle-longitudinal axis. The electric vehicle includes a rocker rail elongated along the vehicle-longitudinal axis. The electric vehicle includes a subframe. The electric vehicle includes a bracket connecting the battery tray, the rocker rail, and the subframe.

Abstract: An electric vehicle includes an electric-vehicle battery tray including a frame member elongated along a vehicle-longitudinal axis. The electric vehicle includes a rocker rail elongated along the vehicle-longitudinal axis. The electric vehicle includes a subframe. The electric vehicle includes a bracket connecting the battery tray, the rocker rail, and the subframe.

Abstract: A vehicle underbody including a rear underbody structure, a rear differential, a sub-frame, and a traction battery is provided. The rear differential is mounted to the rear underbody structure. The sub-frame is mounted to the rear underbody structure rearward of the rear differential. The traction battery is mounted between the rear underbody structure and the sub-frame. A base portion of the traction battery defines a base portion plane that does not extend through the rear differential. The sub-frame may include at least two reinforcement members each having a ramp-shaped end extending toward the rear differential. The sub-frame may include a rear lateral member and a trailer hitch mount extending rearwardly therefrom. One of the reinforcement members and the trailer hitch mount may be aligned in parallel with a central longitudinal axis defined by the rear underbody structure.

Abstract: A vehicle underbody including a rear underbody structure, a rear differential, a sub-frame, and a traction battery is provided. The rear differential is mounted to the rear underbody structure. The sub-frame is mounted to the rear underbody structure rearward of the rear differential. The traction battery is mounted between the rear underbody structure and the sub-frame. A base portion of the traction battery defines a base portion plane that does not extend through the rear differential. The sub-frame may include at least two reinforcement members each having a ramp-shaped end extending toward the rear differential. The sub-frame may include a rear lateral member and a trailer hitch mount extending rearwardly therefrom. One of the reinforcement members and the trailer hitch mount may be aligned in parallel with a central longitudinal axis defined by the rear underbody structure.

Abstract: An integral fifth wheel cross member assembly for a pick-up truck bed. The fifth wheel cross member assembly is secured to the left and right frame rails between two intermediate cross members. The box is attached to the frame with the fifth wheel cross member already in place.

Abstract: A vehicle includes a fuel tank, a battery, a first exoskeleton, and a second exoskeleton. The fuel tank and the battery straddle a driveline and are each disposed below a seating area. The first exoskeleton has a first pair of rails secured to each other by a first cross member. The second exoskeleton has a second pair of rails secured to each other by a second cross member. The first and second exoskeletons surround the fuel tank and battery, respectively, and are configured to absorb energy during an impact to protect the fuel tank and battery.

Abstract: Vehicles incorporating various methods and devices for mounting a fraction battery include securing the traction battery to a structural member of the vehicle in a manner that releases the traction battery from the structural member of the vehicle in response to an external load applied to the fraction battery that exceeds a threshold. A mounting member includes a slot for guiding movement of the battery away from the external load to reduce or eliminate compressive loading of the battery. Fasteners include a guide portion that cooperates with the slot and a shear portion that secures the battery in a first position but separates from the guide portion in response to the external load to allow the battery to move to a second position away from the external load.

Abstract: Vehicles incorporating various methods and devices for mounting a fraction battery include securing the traction battery to a structural member of the vehicle in a manner that releases the traction battery from the structural member of the vehicle in response to an external load applied to the fraction battery that exceeds a threshold. A mounting member includes a slot for guiding movement of the battery away from the external load to reduce or eliminate compressive loading of the battery. Fasteners include a guide portion that cooperates with the slot and a shear portion that secures the battery in a first position but separates from the guide portion in response to the external load to allow the battery to move to a second position away from the external load.

Abstract: An integral fifth wheel cross member assembly for a pick-up truck bed. The fifth wheel cross member assembly is secured to the left and right frame rails between two intermediate cross members. The box is attached to the frame with the fifth wheel cross member already in place.

Abstract: A pickup bed support structure that includes longitudinally extending frame rails to which transversely extending beams used to support the truck bed box are assembled. The beams are received below a top surface of the frame rails by forming notches or holes in the frame rails into which the beams are inserted. Alternatively, notches or holes may be provided in the transversely extending beams that receive the longitudinal extending frame rails. One method of manufacturing a pickup truck bed support structure is disclosed in which holes are provided in the longitudinally extending frame rail that receive the transversely extending beam that support the pickup truck bed. An alternative method is also disclosed in which notches are formed in the frame rails that receive the beams that are welded to the frame rails prior to assembling the pickup truck bed to the beams.