Abstract: A method for reducing the mercury content of natural gas condensate, comprising the steps of providing a nanofiltration membrane having a feed side and a permeate side; contacting the natural gas condensate with the feed side of the membrane; and obtaining a mercury-depleted natural gas condensate at the permeate side of the membrane; and a natural gas processing plant comprising a condensate workup section including a nanofiltration membrane separation unit for reducing the mercury content of natural gas condensate.

Abstract: The invention relates to a method of manufacturing a front face (21) for a burner (1), particularly for the gasification of solid carbonaceous materials by partial combustion. The front face (21) comprises a central aperture (23) corresponding to the discharge end of the burner, a front side wall (24) and a backside wall (25) spaced by one or more baffles (26) defining a coolant flow path with a coolant inlet (30) and a coolant outlet (31). The front side wall (24) and the one or more baffles (26) are made of a single piece of metal and the backside wall (25) is welded on the free top ends of the one or more baffles. The front face can for example be made of a steel according to UNS N07718.

Abstract: A process for producing a purified synthesis gas stream from a feed synthesis gas stream comprising besides the main constituents carbon monoxide and hydrogen also hydrogen sulphide, HCN and/or COS, the process comprising the steps of: (a) removing HCN and/or COS by contacting the feed synthesis gas stream with a catalyst in a HCN/COS reactor in the presence of steam/water, to obtain a synthesis gas stream depleted in HCN and/or in COS; (b) converting hydrogen sulphide in the synthesis gas stream depleted in HCN and/or in COS to elemental sulphur, by contacting the synthesis gas stream with an aqueous reactant solution containing solubilized Fe(III) chelate of an organic acid, at a temperature below the melting point of sulphur, and at a sufficient solution to gas ratio and conditions effective to convert H2S to sulphur and inhibit sulphur deposition, to obtain a synthesis gas stream depleted in hydrogen sulphide; (c) removing carbon dioxide from the synthesis gas stream depleted in hydrogen sulphide, to obta

Abstract: A method of increasing the hydrogen/carbon monoxide (H2/CO) ratio in a syngas stream derived from a carbonaceous fuel including coal, brown coal, peat, and heavy residual oil fractions, preferably coal. The fuel-derived syngas stream is divided into at least two sub-streams, one of which undergoes a catalytic water shift conversion reaction. The so-obtained converted sub-stream is combined with the non-converted sub-stream(s) to form a second syngas stream with an increased H2/CO ratio. The method of the present invention can provide a syngas with a H2/CO ratio more suitable for efficient hydrocarbon synthesis carried out on a given catalyst, such as in one or more Fischer-Tropsch reactors, as well as being able to accommodate variation in the H2/CO ratio of syngas formed from different qualities of feedstock fuels.

Abstract: A method of increasing the hydrogen/carbon monoxide (H2/CO) ratio in a syngas stream derived from a carbonaceous fuel including coal, brown coal, peat, and heavy residual oil fractions, preferably coal. The fuel-derived syngas stream is divided into at least two sub-streams, one of which undergoes a catalytic water shift conversion reaction. The so-obtained converted sub-stream is combined with the non-converted sub-stream(s) to form a second syngas stream with an increased H2/CO ratio. The method of the present invention can provide a syngas with a H2/CO ratio more suitable for efficient hydrocarbon synthesis carried out on a given catalyst, such as in one or more Fischer-Tropsch reactors, as well as being able to accommodate variation in the H2/CO ratio of syngas formed from different qualities of feedstock fuels.

Abstract: The invention relates to a method of manufacturing a front face (21) for a burner (1), particularly for the gasification of solid carbonaceous materials by partial combustion. The front face (21) comprises a central aperture (23) corresponding to the discharge end of the burner, a front side wall (24) and a backside wall (25) spaced by one or more baffles (26) defining a coolant flow path with a coolant inlet (30) and a coolant outlet (31). The front side wall (24) and the one or more baffles (26) are made of a single piece of metal and the backside wall (25) is welded on the free top ends of the one or more baffles. The front face can for example be made of a steel according to UNS N07718.

Abstract: The invention provides a process for removal of HCN and NH3 from synthesis gas, the process comprising the steps of: (a) contacting feed synthesis gas comprising HCN with a HCN hydrolysis sorbent in the presence of water, thereby obtaining synthesis gas comprising NH3; (b) contacting the synthesis gas comprising NH3 with an acidic cation exchange resin in the presence of water to remove NH3, thereby obtaining purified synthesis gas.

Abstract: A process for producing a purified synthesis gas stream from a feed synthesis gas stream comprising besides the main constituents carbon monoxide and hydrogen also hydrogen sulphide,HCN and/or COS, the process comprising the steps of: (a) removing HCN and/or COS by contacting the feed synthesis gas stream with a water gas shift catalyst in a shift reactor in the presence of steam/water to react at least part of the carbon monoxide to carbon dioxide, and to obtain a synthesis gas stream depleted in HCN and/or in COS; (b) removing hydrogen sulphide in the synthesis gas stream depleted in HCN and/or in COS by contacting this gas stream in a H2S-removal zone with an aqueous alkaline washing liquid to obtain a H2S-depleted synthesis gas stream and a sulphide-comprising aqueous stream; (c) contacting the sulphide-comprising aqueous stream with ulphide-oxidizing bacteria in the presence of oxygen in a bioreactor to obtain a sulphur slurry and a regenerated aqueous alkaline washing liquid; (d) removing carbon dioxide

Abstract: The invention provides a process for producing a purified synthesis gas stream from a feed synthesis gas stream comprising contacting it with a water gas shift catalyst in a shift reactor to obtain a shifted synthesis gas stream enriched in H2S and in CO2. H2S and CO2 are removed from the shifted synthesis gas stream by contacting it with an absorbing liquid to obtain semi-purified synthesis gas and an absorbing liquid rich in H2S and CO2. At least part of the absorbing liquid rich in H2S and CO2 is heated to obtain heated absorbing liquid rich in H2S and CO2 followed by de-pressurising the heated absorbing liquid rich in H2S and CO2 in a flash vessel to thereby obtain a flash gas rich in CO2 and absorbing liquid rich in H2S. The absorbing liquid rich in H2S is contacted at elevated temperature with a stripping gas to thereby transfer H2S to the stripping gas to obtain regenerated absorbing liquid and stripping gas rich in H2S.

Abstract: Disclosed is a process for producing a purified synthesis gas stream from a feed synthesis gas stream. The process includes contacting the feed synthesis gas stream with a water gas shift catalyst in a shift reactor and in the presence of water to obtain a shifted synthesis gas stream enriched in H2S and in CO2. H2S and CO2 are removed from the shifted synthesis gas stream by contacting the shifted synthesis gas stream with an absorbing liquid to obtain semi-purified synthesis gas and an absorbing liquid rich in H2S and CO2. At least part of the absorbing liquid rich in H2S and CO2 is heated to obtain heated absorbing liquid rich in H2S and CO2 that is then flashed to obtain a flash gas rich in CO2 and absorbing liquid rich in H2S. That absorbing liquid rich in H2S is contacted at elevated temperature with a stripping gas thereby transferring H2S to the stripping gas to obtain regenerated absorbing liquid and stripping gas rich in H2S.

Abstract: A process for producing a purified synthesis gas stream from a feed synthesis gas stream comprising besides the main constituents carbon monoxide and hydrogen also hydrogen sulphide, HCN and/or COS, the process comprising the steps of: (a) removing HCN and/or COS by contacting the feed synthesis gas stream with a catalyst in a HCN/COS reactor in the presence of steam/water, to obtain a synthesis gas stream depleted in HCN and/or in COS; (b) converting hydrogen sulphide in the synthesis gas stream depleted in HCN and/or in COS to elemental sulphur, by contacting the synthesis gas stream with an aqueous reactant solution containing solubilized Fe(III) chelate of an organic acid, at a temperature below the melting point of sulphur, and at a sufficient solution to gas ratio and conditions effective to convert H2S to sulphur and inhibit sulphur deposition, to obtain a synthesis gas stream depleted in hydrogen sulphide; (c) removing carbon dioxide from the synthesis gas stream depleted in hydrogen sulphide, to obta

Abstract: A process for producing a purified synthesis gas stream from a carbonaceous feedstock, the process comprising (a) oxidizing a carbonaceous feedstock to obtain syngas containing hydrogen sulphide, (b) mixing the synthesis gas with methanol, reducing the temperature of said mixture and separating a liquid methanol-water mixture from a cooled syngas, (c) contacting the cooled syngas with methanol to decrease the content of hydrogen sulphide and carbon dioxide thereby obtaining a rich methanol stream comprising hydrogen sulphide and carbon dioxide, (d) regenerating the rich methanol stream by separating from the rich methanol a carbon dioxide fraction and a hydrogen sulphide fraction to obtain lean methanol, wherein part of the methanol in the methanol-water mixture obtained in step (b) is isolated and reused in step (b) and/or (c) and wherein another part of the methanol in the methanol-water mixture obtained in step (b) is recycled to step (a).

Abstract: The invention provides a process for removing COS and H2S from a feed synthesis gas stream comprising COS and H2S, the process comprising contacting the feed synthesis gas stream with solid adsorbent at a temperature in the range of from 100 to 240° C. to remove carbonyl sulphide and hydrogen sulphide, thereby obtaining a purified synthesis gas stream, wherein the solid adsorbent comprises one or more metals or oxides of the metals or combinations thereof and the metals are selected from the group of Ag, Sn, Mo, Fe and Zn.

Abstract: A process for producing a purified synthesis gas stream from a contaminated feed synthesis gas stream is disclosed. A part of the feed synthesis gas stream is subjected to a water gas shift step. The water gas shift step is used in combination with bulk contaminant removal followed by polishing to thereby remove the contaminants from the synthesis gas stream so as to provide the purified synthesis gas stream having a desired low level of contaminants.

Abstract: A process to prepare elemental iron by contacting an iron ore feed with a reducing gas at a pressure of between 1 and 10 bar to obtain iron and an off-gas includes preparing the reducing gas by performing the following steps: (a) partially oxidizing a mixture comprising a solid or liquid carbonaceous fuel and oxygen at a pressure of between 10 and 80 bar, thereby obtaining a gas comprising H2 and CO; (b) removing CO2 and H2S from the gas obtained in step (a) to obtain an intermediate gas comprising H2 and CO; (c) supplying the intermediate gas obtained in step (b) to a H2-selective membrane to obtain a H2-rich permeate gas and a CO-rich retentate; and (d) heating H2-rich permeate to obtain a heated H2-rich permeate as the reducing gas.

Abstract: The invention provides a process for removal of hydrogen sulphide, iron pentacarbonyl and nickel tetracarbonyl from a feed synthesis gas stream, the process comprising the steps of: (a) removal of hydrogen sulphide and of iron pentacarbonyl by contacting the feed synthesis gas stream with an absorbing liquid comprising water, physical solvent and an amine, to obtain a synthesis gas stream depleted of hydrogen sulphide and depleted of iron pentacarbonyl; (b) adsorption of nickel tetracarbonyl by contacting the synthesis gas stream depleted of hydrogen sulphide and depleted of iron pentacarbonyl with solid adsorbent comprising activated carbon to obtain solid adsorbent enriched in nickel tetracarbonyl and a purified synthesis gas stream.

Abstract: The invention provides a process for the removal of COS and H2S from a synthesis gas stream comprising COS and H2S, the process having the steps of: removing H2S from a feed synthesis gas stream with a first solid adsorbent to obtain a first synthesis gas stream, converting COS in the first synthesis gas stream to H2S by contacting the first synthesis gas stream with a COS-hydrolysing catalyst in the presence of water in a hydrolysis zone to obtain a second synthesis gas stream depleted of COS and enriched in H2S; and removing H2S from the second synthesis gas stream by contacting the second synthesis gas stream with a second solid adsorbent in a H2S removal zone to obtain a third synthesis gas stream depleted of H2S and depleted of COS to very low levels.

Abstract: The invention provides a process for removing COS and H2S from a feed synthesis gas stream comprising COS and H2S, the process comprising contacting the feed synthesis gas stream with solid adsorbent at a temperature in the range of from 100 to 240° C. to remove carbonyl sulphide and hydrogen sulphide, thereby obtaining a purified synthesis gas stream, wherein the solid adsorbent comprises one or more metals or oxides of the metals or combinations thereof and the metals are selected from the group of Ag, Sn, Mo, Fe and Zn.

Abstract: A method for reducing the mercury content of natural gas condensate, comprising the steps of providing a nanofiltration membrane having a feed side and a permeate side; contacting the natural gas condensate with the feed side of the membrane; and obtaining a mercury-depleted natural gas condensate at the permeate side of the membrane; and a natural gas processing plant comprising a condensate workup section including a nanofiltration membrane separation unit for reducing the mercury content of natural gas condensate.

Abstract: The invention provides a process for disposal of mercaptans, the process comprising the steps of: (a) contacting a feed gas stream comprising mercaptans with liquid sulphur in a sulphide producing zone at elevated pressure and at a temperature in the range of from 300 to 450° C. to obtain a liquid stream comprising sulphur and sulphide compounds; (b) optionally separating the liquid stream obtained in step (a) into a first liquid phase enriched in liquid sulphur and a second liquid phase enriched in sulphide compounds; (c) combusting at least part of the sulphide compounds at elevated temperature in the presence of an oxygen-containing gas in a sulphur dioxide generation zone using a sulphide burner to which burner oxygen-containing gas is supplied, whereby at least part of the sulphide compounds is converted to sulphur dioxide to obtain a gas stream comprising sulphur dioxide.