Abstract: The present invention provides methods and means for separating slurry liquid from catalyst in a three-phase slurry process. The embodiments of the invention are characterized by conducting the three-phase process under conditions to provide an upper region in the slurry that contains a catalyst concentration of about 20 wt % or less and a lower region with a catalyst concentration higher than about 20 wt %. A portion of the slurry in this upper region is degassed and passed to liquid-solid separation devices for recovery of liquid product.

Abstract: The present invention provides methods and means for separating slurry liquid from catalyst in a three-phase slurry process. The embodiments of the invention are characterized by conducting the three-phase process under conditions to provide an upper region in the slurry that contains a catalyst concentration of about 20 wt % or less and a lower region with a catalyst concentration higher than about 20 wt %. A portion of the slurry in this upper region is degassed and passed to liquid-solid separation devices for recovery of liquid product.

Abstract: A method for separating and filtering solid particles from a hydrocarbon slurry liquid includes two or more filter sections in fluid communication with the hydrocarbon slurry. At least one filter section is comprised of one or more filter elements having a mean pore size of less than 10 microns, and at least one other section is comprised of one or more filter elements having a mean pore size of 10 microns or greater. The small pore filter (less than 10 microns) will exclude all or substantially all of the smaller catalyst fines produced by catalyst particle attrition. The liquid product removed from the small pore filters will be substantially free of particulates. The large pore filters (10 microns or greater) will exclude larger catalyst particles, but will allow the smaller fines to pass. The liquid product removed from the large pore filters will contain the fines generated from catalyst particle attrition.

Abstract: A method for separating and filtering solid particles from a hydrocarbon slurry liquid includes two or more filter sections in fluid communication with the hydrocarbon slurry. At least one filter section is comprised of one or more filter elements having a mean pore size of less than 10 microns, and at least one other section is comprised of one or more filter elements having a mean pore size of 10 microns or greater. The small pore filter (less than 10 microns) will exclude all or substantially all of the smaller catalyst fines produced by catalyst particle attrition. The liquid product removed from the small pore filters will be substantially free of particulates. The large pore filters (10 microns or greater) will exclude larger catalyst particles, but will allow the smaller fines to pass. The liquid product removed from the large pore filters will contain the fines generated from catalyst particle attrition.

Abstract: A novel injector/reactor apparatus and an efficient process for the partial oxidation of light hydrocarbon gases, such as methane, to convert such gases to useful synthesis gas for subsequent hydrocarbon synthesis. Sources of a light hydrocarbon gas, such as methane, and oxygen or an oxygen-containing gas are preheated and pressurized and injected through an injector means at high velocity into admixture with each other in the desired proportions, preferably at comparable momentums, at a plurality of mixing nozzles which are open to the reaction zone of a reactor and are spaced over the face of the injector, to form a reactant gas premix having a pressure drop equal to at least 1% of the lowest upstream pressure of either of said gas streams. The gas premix is ejected in a time period which preferably is less than 9 milliseconds, at a velocity between about 25 to 1000 feet/second, into a reaction zone comprising a partial oxidation zone, so that the gas mixture reacts therein.

Abstract: In a magnetically stabilized fluidized bed in which the bed particles continuously move transverse to the flow of the fluidizing fluid, the bed particles have increased fluidity when the bed is operated at or substantially near the locus of transition between the bubbling and stabilized regimes of said bed. More specifically, the particulate bed comprising a transverse flow magnetically stabilized fluidized bed process has greater fluidity when the bed is operated such that the ratio of the difference between the transition velocity and the operating velocity to the difference between the transition velocity and the normal minimum fluidization velocity ranges between -0.1 and +0.5. The increased fluidity facilitates the movement of solids within a vessel as well as the transfer of solids to other vessels.

Abstract: The present invention relates to a process for continuous countercurrent contacting with magnetically stabilized fluidized beds. More particularly, the invention relates to the operation of a magnetically stabilized bed with continuous solid addition and removal. The bed particles which include a magnetizable component are stabilized against gas by-passing and solids back-mixing (except possibly for the flow or movement of the solids near entrance or exit ports or near fluid injection zones) during countercurrent contacting by the use of an applied magnetic field. The process of the invention is particularly suited for carrying out separation processes. The use of the applied magnetic field in such processes enables one to use small size fluidizable, adsorbent particles without encountering high pressure drops.

Abstract: A process for the stabilization of a fluidized bed against bubble formation which process comprises a vessel, a plurality of permanently magnetized particles dispersed throughout the bed, and means for fluidizing said particles. The particles are designated as permanently magnetized by virtue of their possessing a coercivity of at least 50 oersteds. The permanently magnetized particles exert magnetic attractive forces upon one another, thereby imparting stability to the fluidized bed. In these beds, fluid throughput rates which are up to 10 or more times the flow rate of said fluid at incipient fluidization of the unmagnetized particles can be achieved with little or no bubbling and at bed pressure drops equal to bed weight.