Abstract: A driving tool having a driver, a power source, a sensor and a controller. The power source selectively provides an input to the driver to cause the driver to translate along an axis. The sensor senses a condition in the power source that is indicative of a level of kinetic energy of an element in the power source and generates a sensor signal in response thereto. The controller is coupled to the power source and the sensor and is responsive to the sensor signal for deactivating the power source to inhibit the power source from providing the input to the driver when the level of kinetic energy of the element in the power source is below a predetermined threshold. A method for operating a driving tool is also provided.

Abstract: The present invention is directed toward a shield assembly for a handheld tool device such as an angle grinder. The shield assembly is selectively repositionable with respect to the cutting tool. A lock mechanism secures the shield assembly in discrete rotational positions relative to the cutting tool. The shield assembly includes a guard member and a bumper member, and an alignment feature configured to align the relative positions of guard member and the bumper member, thereby positing the members in a predetermined relative orientation. With this configuration, the shield assembly is selectively repositionable via a “hands-free” mechanism that permits a user to adjust the position of the shield assembly by simply contacting the shield assembly against a work surface.

Abstract: An impact wrench, includes a housing including a handle. A rotating anvil is supported by the housing and includes a polygonal head adapted for receiving a socket thereon. A socket retention device is mounted to the polygonal head of the rotating anvil for securing a socket to the polygonal head. A socket release mechanism includes an actuator mounted to the housing and operable to disengage the socket retention device from the socket to allow the socket to be removed from the anvil.

Abstract: A control scheme is provided for a power tool having a rotary shaft. The control scheme includes: monitoring rotational motion of the tool generally about a longitudinal axis of the shaft; detecting a condition of the tool based on the rotational motion of the tool; and controlling torque imparted to the shaft upon detecting the tool condition, where the torque is inversely related to an angular displacement of the tool about the longitudinal axis of the shaft.

Abstract: A power tool includes an output shaft configured to rotate about a longitudinal axis, a motor drivably connected to the output shaft to impart rotary motions thereto, and a rotational motion sensor spatially separated from the output shaft and operable to determine the user-imparted rotational motion of the power tool with respect to the longitudinal axis. A controller is electrically connected to the rotational motion sensor and the motor. The controller determines angular velocity of the power tool about the axis, rotational displacement of the power tool about the axis, and/or a direction of the rotational displacement using input from the rotational motion sensor. The controller then controls the motor according to the angular velocity, the rotational displacement, and/or the direction of the rotational displacement.

Abstract: A hand-held tool with a backbone, a motor assembly that is mounted to the backbone, and a plastic housing. The motor assembly can include a driver and can be selectively actuatable to translate the driver along an axis. The plastic housing can be coupled to the backbone and can shroud at least a portion of the backbone.

Abstract: An improved method is provided for operating a power tool. The method includes: monitoring rotational motion of the power tool about an axis using a rotational motion sensor disposed in the power tool; determining a direction of the rotational motion about the axis; and driving the output member in a direction defined by the detected rotational motion of the tool, where the output member is driven by a motor residing in the power tool. Thus, the output member is drive clockwise when the rotational motion of the tool is clockwise about the axis and the output member is drive counter-clockwise when the rotational motion of the tool is counter-clockwise about the axis.

Abstract: A screwdriving tool that includes a driving tool (driver), a sensor, a sensor target and a contact trip assembly that is coupled to the driving tool and has a nose element. The driver has a housing, a motor and an output member that is driven by the motor. One of the nose element and the output member is axially movable and biased by a spring into an extended position. The sensor and sensor target are configured to cooperate to permit the sensor to provide a sensor signal that is indicative of movement of the one of the nose element and the output member. The motor is controllable in a first operational mode and at least one rotational direction based in part on the sensor signal.

Abstract: A power tool with a flywheel, an activation arm, a driver, a cam and a clutch. The activation arm can have a first arm, a second arm, which can be pivotally mounted to the first arm, and a roller that can be coupled to the second arm. The driver can be disposed between the roller and the flywheel. The cam can be moveable in a predetermined direction for causing the activation arm to rotate about a pivot to drive the roller against the driver so that the driver frictionally engages the flywheel. The clutch can cooperate with the cam to inhibit the cam from moving in a direction opposite the predetermined direction in response to a reaction force that is applied by the driver onto the activation arm.

Abstract: A cordless nailer is provided having a magazine assembly with improved features. An improved latch mechanism for clearing nail jams is provided that reduces wear on the latch. A driver retention feature is provided to retain a drive blade from accidentally escaping the nailer. A pusher assembly is provided having a simplified and efficient construction. A pusher retention feature is provided that prevents the driver blade from impacting a nail pusher. A nail retention feature is provided to allow easy loading and unloading of nails into the nailer. Finally, a method of assembling the magazine assembly is provided.

Abstract: A driving tool with a flywheel, a driver, an actuator and a roller that is moveable between an unactuated position and an actuated position. Positioning of the roller in the actuated position forces an engagement surface on the driver into contact with a rotating edge of the flywheel to transfer energy from the flywheel to the driver so that the driver will translate along an axis. The actuator at least partially initiates movement of the roller from the unactuated position to the actuated position.

Abstract: A cordless nailer is provided having a nosepiece assembly with improved features. The nosepiece assembly includes a driver retention feature that is provided to retain a drive blade from accidentally escaping the nailer. The nosepiece assembly includes a nosepiece, a nosepiece cover coupled to the nosepiece and moveable between a first closed position and a second open position. The nosepiece cover includes a surface formed on an end thereof, wherein at least one of the nosepiece and nosepiece cover forms a channel. A driver is disposed within the channel, wherein as the nosepiece cover is moved from the first closed position to the second open position, the surface of the nosepiece cover prevents the driver from moving from the channel.

Abstract: A power tool includes an output shaft configured to rotate about a longitudinal axis, a motor drivably connected to the output shaft to impart rotary motions thereto, and a rotational motion sensor spatially separated from the output shaft and operable to determine the user-imparted rotational motion of the power tool with respect to the longitudinal axis. A controller is electrically connected to the rotational motion sensor and the motor. The controller determines angular velocity of the power tool about the axis, rotational displacement of the power tool about the axis, and/or a direction of the rotational displacement using input from the rotational motion sensor. The controller then controls the motor according to the angular velocity, the rotational displacement, and/or the direction of the rotational displacement.

Abstract: A filtration system for a gas powered concrete saw allows the user to inspect and/or determine how much dust is accumulated in the filter. In addition, manual filter cleaners are provided to allow the user to easily clean the filter without needing to open up the tool. In addition, the system is provided to deactivate the tool or notify the user if no filter is being utilized, or the filter is damaged. The system can also provide system lock out in the case of a missing or damaged filter. In addition, automatic methods are also provided to allow cleaning of the filter.

Abstract: A contact trip assembly for a power nailer, wherein a contact member includes a curved portion that loops rearwardly towards a handle of the nailer. Also provided is an adjustment assembly including an adjustment plate and a pinion gear, a trigger that is slidably engageable within a housing of the tool, a trigger lock including a ring element, an anti-discharge mechanism including a stop member, and a contact trip lock.

Abstract: A drill bit has a shank portion having a plurality of SDS-type slots, a cutting portion comprising at least one cutting flute, and an intermediate portion connecting the shank to the cutting portion, the intermediate portion including at least one additional slot. A depth gauge includes a body configured to receive the drill bit, a retention mechanism coupled to the body and having an inward projection to removably couple the body to the at least one additional slot in the drill bit, and a cap coupled to the body such that the cap contacts a workpiece surface to prevent the drill bit from entering the workpiece more than a predetermined depth, wherein the cap is movable relative to the body among a plurality of positions, wherein each of the plurality of positions corresponds to a different predetermined drilling depth.

Abstract: A power tool having an integrated control system includes a workpiece supporting surface, a cutting instrument extendable above the workpiece supporting surface, a guard assembly securable above the workpiece supporting surface for covering at least a portion of the cutting instrument, the guard assembly having a first state for providing a first level of protection and a second state for providing a second level of protection, a motor coupled with the cutting instrument, and a power switch operable for starting the motor for driving the cutting instrument. The power tool includes a control system in communication with the guard assembly for determining if the guard assembly is in the first state or the second state. Before the motor is started, the control system automatically disables the motor if it determines that the guard assembly is in the second state. The control system includes a bypass switch for enabling starting of the motor when the guard assembly is in the second state.

Abstract: A tool with a driver and a motor assembly for selectively translating the driver along an axis. The driver has a driver blade and a driver body that is coupled the driver blade. The driver body can be formed of titanium and can include an engagement surface with a plurality of teeth that matingly engage respective teeth that are formed on the edge of a flywheel that is associated with the motor assembly.

Abstract: A depth gauge for use with a drill bit includes a body configured to receive a drill bit, a retention mechanism coupled to the body and configured to removably couple the body to the drill bit, and a cap configured to be removably coupled to the body. The cap can be coupled to the body in one of a first position relative to the body where the cap contacts a workpiece surface to prevent the drill bit from entering the workpiece more than a first depth, and a second position relative to the body where the cap contacts the workpiece surface to prevent the drill bit from entering the workpiece more than a second depth that is different from the first depth.

Abstract: A router includes a motor assembly, at least a first rail and at least a first rolling element pair mounted to the motor assembly, where the first rolling element pair engages the first rail. The router may further include a second rail and a second rolling element pair mounted to the motor assembly, where the second rolling element pair engages the second rail.