Abstract: An unwind apparatus for obtaining, loading, splicing, and unwinding convolutely wound rolls of web material and forwarding the web material unwound from each of the convolutely wound rolls uninterruptedly to a downstream apparatus is disclosed. The unwind apparatus provides for a multi-axis robot and an end effector operatively connected to the multi-axis robot. The end effector provides for a stationary motor, a rotational coupling mechanically coupled to the stationary motor, and, a mandrel mechanically coupled to the rotational coupling. The mandrel is capable of releasably engaging the convolutley wound rolls of web material.

Abstract: A web unwind stand for obtaining, loading, splicing, and unwinding convolutely wound rolls of web material and forwarding the web material unwound from each of the convolutely wound rolls uninterruptedly to a downstream apparatus is disclosed. The unwind stand comprises splicing means, a first positionable roll grasping apparatus for obtaining and disposing a first of the convolutely wound rolls proximate to, and relative to, the splicing means, and, second positionable roll grasping apparatus for obtaining and disposing a second of the convolutely wound rolls proximate to, and relative to, the splicing means.

Abstract: A web unwind stand for obtaining, loading, splicing, and unwinding a web material from a plurality of convolutely wound rolls and forwarding the web material unwound from each of the convolutely wound rolls uninterruptedly to a downstream apparatus is disclosed. The unwind stand has a frame, a positionable roll grasping apparatus having a mandrel connectively engaged thereto and, splicing means. The positionable roll grasping apparatus is capable of obtaining and disposing the convolutely wound rolls proximate to the splicing means relative to the frame.

Abstract: A mandrel suitable for supporting and unwinding a convolutely wound web material is disclosed. The mandrel has a mandrel shaft with a longitudinal axis, a plurality of mandrel arms extending from the mandrel shaft, and at least one expansion element disposed upon one of the mandrel arms. The mandrel shaft is capable of rotating about the longitudinal axis. Each of the mandrel arms is disposed and rotatable about the longitudinal axis. The at least one expansion element is expandable radially away from the mandrel arm relative to the longitudinal axis. The convolutely wound web material is disposable about each of the mandrel arms. Further, the at least one expansion element is expandable into contacting and releasable engagement with the convolutely wound web material. The convolutely wound web material is fixably and releasably disposed about each of the mandrel arms.

Abstract: A mandrel suitable for supporting and unwinding a convolutely wound web material is disclosed. The mandrel has a mandrel shaft with a longitudinal axis, a plurality of mandrel arms extending from the mandrel shaft, and at least one expansion element disposed upon a respective each of the mandrel arms. The mandrel shaft is capable of rotating about the longitudinal axis. Each of the mandrel arms is disposed and rotatable about the longitudinal axis. The at least one expansion element is expandable radially away from the respective mandrel arm relative to the longitudinal axis. The convolutely wound web material is disposable about each of the mandrel arms. Further, the at least one expansion element is expandable into contacting and releasable engagement with the convolutely wound web material. The convolutely wound web material is fixably and releasably disposed about each of the mandrel arms.

Abstract: A mandrel suitable for supporting and unwinding a convolutely wound web material is disclosed. The mandrel has a mandrel shaft with a longitudinal axis, a plurality of mandrel arms extending from the mandrel shaft, and at least one expansion element disposed upon one of the mandrel arms. The mandrel shaft is capable of rotating about the longitudinal axis. Each of the mandrel arms is disposed and rotatable about the longitudinal axis. The at least one expansion element is expandable radially away from the mandrel arm relative to the longitudinal axis. The convolutely wound web material is disposable about each of the mandrel arms. Further, the at least one expansion element is expandable into contacting and releasable engagement with the convolutely wound web material. The convolutely wound web material is fixably and releasably disposed about each of the mandrel arms.

Abstract: A web unwind stand for obtaining, loading, splicing, and unwinding convolutely wound rolls of web material and forwarding the web material unwound from each of the convolutely wound rolls uninterruptedly to a downstream apparatus is disclosed. The unwind stand comprises splicing means, a first positionable roll grasping apparatus for obtaining and disposing a first of the convolutely wound rolls proximate to, and relative to, the splicing means, and, second positionable roll grasping apparatus for obtaining and disposing a second of the convolutely wound rolls proximate to, and relative to, the splicing means.

Abstract: A mandrel suitable for supporting and unwinding a convolutely wound web material is disclosed. The mandrel has a mandrel shaft with a longitudinal axis, a plurality of mandrel arms extending from the mandrel shaft, and at least one expansion element disposed upon a respective each of the mandrel arms. The mandrel shaft is capable of rotating about the longitudinal axis. Each of the mandrel arms is disposed and rotatable about the longitudinal axis. The at least one expansion element is expandable radially away from the respective mandrel arm relative to the longitudinal axis. The convolutely wound web material is disposable about each of the mandrel arms. Further, the at least one expansion element is expandable into contacting and releasable engagement with the convolutely wound web material. The convolutely wound web material is fixably and releasably disposed about each of the mandrel arms.

Abstract: An unwind apparatus for obtaining, loading, splicing, and unwinding convolutely wound rolls of web material and forwarding the web material unwound from each of the convolutely wound rolls uninterruptedly to a downstream apparatus is disclosed. The unwind apparatus provides for a multi-axis robot and an end effector operatively connected to the multi-axis robot. The end effector provides for a stationary motor, a rotational coupling mechanically coupled to the stationary motor, and, a mandrel mechanically coupled to the rotational coupling. The mandrel is capable of releasably engaging the convolutley wound rolls of web material.

Abstract: A web unwind stand for obtaining, loading, splicing, and unwinding a web material from a plurality of convolutely wound rolls and forwarding the web material unwound from each of the convolutely wound rolls uninterruptedly to a downstream apparatus is disclosed. The unwind stand has a frame, a positionable roll grasping apparatus having a mandrel connectively engaged thereto and, splicing means. The positionable roll grasping apparatus is capable of obtaining and disposing the convolutely wound rolls proximate to the splicing means relative to the frame.

Abstract: The present disclosure relates to methods and apparatuses for mechanically bonding substrates together. The apparatus comprises a bonding roll comprising a base surface and plurality of nubs extending from the base surface, each of the plurality of nubs comprising: a sidewall; a bonding surface; and a shoulder connecting the sidewall to the bonding surface. The shoulder comprises a single chamfer or a radius to, inter alia, reduce tearing of the substrates.