Patents by Inventor Craig Child

Craig Child has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11417525
    Abstract: Methods of self-aligned multiple patterning. A hardmask is deposited over an interlayer dielectric layer. A mandrel is formed over the hardmask. A block mask is formed that covers a first lengthwise section of the mandrel and that exposes second and third lengthwise sections of the mandrel. After forming the block mask, the second and third lengthwise sections of the mandrel are removed to define a pattern including respective first and second mandrel lines that are separated from each other by the first lengthwise section of the mandrel. The first mandrel line and the second mandrel line expose respective portions of the hardmask, and the first lengthwise section of the mandrel line covers another portion of the hardmask. The pattern is transferred to the hardmask with an etching process, and subsequently transferred to the interlayer dielectric layer with another etching process.
    Type: Grant
    Filed: October 8, 2018
    Date of Patent: August 16, 2022
    Assignee: GlobalFoundries U.S. Inc.
    Inventors: Martin O'Toole, Keith Donegan, Brendan O'Brien, Hsueh-Chung Chen, Terry A. Spooner, Craig Child, Sean Reidy, Ravi Prakash Srivastava, Louis Lanzerotti, Atsushi Ogino
  • Publication number: 20200111668
    Abstract: Methods of self-aligned multiple patterning. A hardmask is deposited over an interlayer dielectric layer. A mandrel is formed over the hardmask. A block mask is formed that covers a first lengthwise section of the mandrel and that exposes second and third lengthwise sections of the mandrel. After forming the block mask, the second and third lengthwise sections of the mandrel are removed to define a pattern including respective first and second mandrel lines that are separated from each other by the first lengthwise section of the mandrel. The first mandrel line and the second mandrel line expose respective portions of the hardmask, and the first lengthwise section of the mandrel line covers another portion of the hardmask. The pattern is transferred to the hardmask with an etching process, and subsequently transferred to the interlayer dielectric layer with another etching process.
    Type: Application
    Filed: October 8, 2018
    Publication date: April 9, 2020
    Inventors: Martin O'Toole, Keith Donegan, Brendan O'Brien, Hsueh-Chung Chen, Terry A. Spooner, Craig Child, Sean Reidy, Ravi Prakash Srivastava, Louis Lanzerotti, Atsushi Ogino
  • Patent number: 10566231
    Abstract: Methods of forming an interconnect of an IC are disclosed. The methods include forming a first interlayer dielectric (ILD) layer and a second ILD layer with an ILD etch stop layer (ESL) therebetween. The ILD ESL has an etch rate that is at least five times slower than the first and second ILD layers, and may include, for example, aluminum oxynitride. A dual damascene (DD) hard mask is used to form a wire trench opening in the second ILD layer and a via opening in the first ILD layer, creating a via-wire opening. Due to the slower etch rate, the ILD ESL defines the via opening in the first ILD layer as a chamferless via opening. A unitary via-wire conductive structure coupled to the conductive structure in the via-wire opening can be formed from the via-wire opening.
    Type: Grant
    Filed: April 30, 2018
    Date of Patent: February 18, 2020
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Martin J. O'Toole, Christopher J. Penny, Jae O. Choo, Adam L. da Silva, Craig Child, Terry A. Spooner, Hsueh-Chung Chen, Brendan O'Brien, Keith P. Donegan
  • Publication number: 20190333805
    Abstract: Methods of forming an interconnect of an IC are disclosed. The methods include forming a first interlayer dielectric (ILD) layer and a second ILD layer with an ILD etch stop layer (ESL) therebetween. The ILD ESL has an etch rate that is at least five times slower than the first and second ILD layers, and may include, for example, aluminum oxynitride. A dual damascene (DD) hard mask is used to form a wire trench opening in the second ILD layer and a via opening in the first ILD layer, creating a via-wire opening. Due to the slower etch rate, the ILD ESL defines the via opening in the first ILD layer as a chamferless via opening. A unitary via-wire conductive structure coupled to the conductive structure in the via-wire opening can be formed from the via-wire opening.
    Type: Application
    Filed: April 30, 2018
    Publication date: October 31, 2019
    Inventors: Martin J. O'Toole, Christopher J. Penny, Jae O. Choo, Adam L. da Silva, Craig Child, Terry A. Spooner, Hsueh-Chung Chen, Brendan O'Brien, Keith P. Donegan
  • Patent number: 9691971
    Abstract: Integrated circuits that include a magnetic tunnel junction (MTJ) for a magnetoresistive random-access memory (MRAM) and methods for fabricating such integrated circuits are provided. In one example, a method for fabricating an integrated circuit includes forming a lower electrode on a metal interconnect. The metal interconnect is disposed above a semiconductor substrate and is aligned with a normal axis that is substantially perpendicular to the semiconductor substrate. The lower electrode includes a conductive metal plug. A MTJ stack is formed on the lower electrode aligned with the normal axis.
    Type: Grant
    Filed: June 24, 2015
    Date of Patent: June 27, 2017
    Assignee: GLOBALFOUNDRIES, INC.
    Inventors: Seowoo Nam, Ming He, Craig Child, Hyun-Jin Cho
  • Publication number: 20160372413
    Abstract: One method includes, among other things, forming a bi-layer etch stop layer above a conductive contact comprised of titanium nitride, the bi-layer etch stop layer consisting of an upper second layer that is made of aluminum nitride, forming a patterned etch mask comprised of a layer of titanium nitride above a second layer of insulating material, with the bi-layer etch stop layer in position above the conductive contact, performing an etching process through the patterned etch mask to define a cavity in the second layer of insulating material, performing a second etching process to remove at least the layer of titanium nitride of the patterned etch mask, forming an opening in the bi-layer etch stop layer so as to thereby expose a portion of the conductive contact and forming a conductive structure in the cavity that is conductively coupled to the exposed portion of the conductive contact.
    Type: Application
    Filed: June 17, 2015
    Publication date: December 22, 2016
    Inventors: Anbu Selvam Mahalingam, Ashwini Chandrashekar, Craig Child
  • Patent number: 9431294
    Abstract: Integrated circuits and methods for producing the same are provided. A method for producing an integrated circuit includes forming an interconnect trench in a dielectric layer, and forming a conformal barrier layer overlying the dielectric layer and within the interconnect trench. A barrier spacer is formed by removing the conformal barrier layer from an interconnect trench bottom, and an interconnect is formed within the interconnect trench after forming the barrier spacer. An air gap trench is formed in the dielectric layer adjacent to the barrier spacer, and a top cap is formed overlying the interconnect and the air gap trench, where the top cap bridges the air gap trench to produce an air gap in the air gap trench.
    Type: Grant
    Filed: October 28, 2014
    Date of Patent: August 30, 2016
    Assignee: GLOBALFOUNDRIES, INC.
    Inventors: Ming He, Errol Todd Ryan, Roderick Alan Augur, Craig Child, Larry Zhao
  • Publication number: 20160190207
    Abstract: Integrated circuits that include a magnetic tunnel junction (MTJ) for a magnetoresistive random-access memory (MRAM) and methods for fabricating such integrated circuits are provided. In one example, a method for fabricating an integrated circuit includes forming a lower electrode on a metal interconnect. The metal interconnect is disposed above a semiconductor substrate and is aligned with a normal axis that is substantially perpendicular to the semiconductor substrate. The lower electrode includes a conductive metal plug. A MTJ stack is formed on the lower electrode aligned with the normal axis.
    Type: Application
    Filed: June 24, 2015
    Publication date: June 30, 2016
    Inventors: Seowoo Nam, Ming He, Craig Child, Hyun-Jin Cho
  • Publication number: 20160118292
    Abstract: Integrated circuits and methods for producing the same are provided. A method for producing an integrated circuit includes forming an interconnect trench in a dielectric layer, and forming a conformal barrier layer overlying the dielectric layer and within the interconnect trench. A barrier spacer is formed by removing the conformal barrier layer from an interconnect trench bottom, and an interconnect is formed within the interconnect trench after forming the barrier spacer. An air gap trench is formed in the dielectric layer adjacent to the barrier spacer, and a top cap is formed overlying the interconnect and the air gap trench, where the top cap bridges the air gap trench to produce an air gap in the air gap trench.
    Type: Application
    Filed: October 28, 2014
    Publication date: April 28, 2016
    Inventors: Ming He, Errol Todd Ryan, Roderick Alan Augur, Craig Child, Larry Zhao
  • Patent number: 9165770
    Abstract: Methods for fabricating integrated circuits are provided. In an embodiment, a method for fabricating an integrated circuit includes forming a mask overlying a material to be etched by forming first hard mask segments overlying the material to be etched, forming sacrificial mandrels overlying the material to be etched and around each hard mask segment, forming second hard mask segments overlying the semiconductor substrate and adjacent each sacrificial mandrel, and removing the sacrificial mandrels to form first gaps surrounding each first hard mask segment, wherein each first gap is bounded by a respective first hard mask segment and an adjacent second hard mask segment. The method includes etching the material to be etched through the mask.
    Type: Grant
    Filed: September 26, 2013
    Date of Patent: October 20, 2015
    Assignee: GLOBALFOUNDRIES, INC.
    Inventors: Ming He, Seowoo Nam, Craig Child
  • Publication number: 20150087149
    Abstract: Methods for fabricating integrated circuits are provided. In an embodiment, a method for fabricating an integrated circuit includes forming a mask overlying a material to be etched by forming first hard mask segments overlying the material to be etched, forming sacrificial mandrels overlying the material to be etched and around each hard mask segment, forming second hard mask segments overlying the semiconductor substrate and adjacent each sacrificial mandrel, and removing the sacrificial mandrels to form first gaps surrounding each first hard mask segment, wherein each first gap is bounded by a respective first hard mask segment and an adjacent second hard mask segment. The method includes etching the material to be etched through the mask.
    Type: Application
    Filed: September 26, 2013
    Publication date: March 26, 2015
    Applicant: Globalfoundries, Inc.
    Inventors: Ming He, Seowoo Nam, Craig Child
  • Patent number: 8822342
    Abstract: A method of forming a device is disclosed. The method includes providing a substrate prepared with a dielectric layer having first and second regions. The first region comprises wide features and the second region comprises narrow features. A depth delta exists between bottoms of the wide and narrow features. A non-conformal layer is formed on the substrate and it lines the wide and narrow trenches in the first and second regions. The non-conformal layer is removed. Removing the non-conformal layer reduces the depth delta between the bottoms of the wide and narrow features in the first and second region.
    Type: Grant
    Filed: December 30, 2010
    Date of Patent: September 2, 2014
    Assignees: GLOBALFOUNDRIES Singapore Pte. Ltd.
    Inventors: Ravi Prakash Srivastava, Oluwafemi. O. Ogunsola, Craig Child, Muhammed Shafi Kurikka Valappil Pallachalil, Habib Hichri, Matthew Angyal, Hideshi Miyajima
  • Patent number: 8513109
    Abstract: A method of manufacturing an interconnect structure for a semiconductor device having a device substrate is provided. The semiconductor device includes an electrically-conductive pad formed overlying the device substrate and an electrically-conductive platform formed overlying the electrically-conductive pad and enclosing a cavity. The electrically-conductive platform has a perimeter portion extending away from the electrically-conductive pad and a capping portion atop the perimeter portion. The semiconductor device also includes a cushioning material disposed in the cavity.
    Type: Grant
    Filed: March 21, 2011
    Date of Patent: August 20, 2013
    Assignee: GLOBALFOUNDRIES, Inc.
    Inventor: Craig Child
  • Publication number: 20120168957
    Abstract: A method of forming a device is disclosed. The method includes providing a substrate prepared with a dielectric layer having first and second regions. The first region comprises wide features and the second region comprises narrow features. A depth delta exists between bottoms of the wide and narrow features. A non-conformal layer is formed on the substrate and it lines the wide and narrow trenches in the first and second regions. The non-conformal layer is removed. Removing the non-conformal layer reduces the depth delta between the bottoms of the wide and narrow features in the first and second region.
    Type: Application
    Filed: December 30, 2010
    Publication date: July 5, 2012
    Applicants: GLOBALFOUNDRIES SINGAPORE PTE. LTD., INTERNATIONAL BUSINESS MACHINES CORPORATION, TOSHIBA AMERICA ELECTRONIC COMPONENTS, INC., INFINEON TECHNOLOGIES NORTH AMERICA CORP., ADVANCED MICRO DEVICES CORPORATION
    Inventors: Ravi Prakash SRIVASTAVA, Oluwafemi O. OGUNSOLA, Craig CHILD, Muhammed Shafi Kurikka Valappil PALLACHALIL, Habib HICHRI, Matthew ANGYAL, Hideshi MIYAJIMA
  • Publication number: 20110171822
    Abstract: A method of manufacturing an interconnect structure for a semiconductor device having a device substrate is provided. The semiconductor device includes an electrically-conductive pad formed overlying the device substrate and an electrically-conductive platform formed overlying the electrically-conductive pad and enclosing a cavity. The electrically-conductive platform has a perimeter portion extending away from the electrically-conductive pad and a capping portion atop the perimeter portion. The semiconductor device also includes a cushioning material disposed in the cavity.
    Type: Application
    Filed: March 21, 2011
    Publication date: July 14, 2011
    Applicant: GLOBALFOUNDRIES INC.
    Inventor: Craig CHILD
  • Patent number: 7932613
    Abstract: A semiconductor device having a device substrate is provided. The semiconductor device includes an electrically-conductive pad formed overlying the device substrate, and an electrically-conductive platform formed overlying the electrically-conductive pad and enclosing a cavity. The electrically-conductive platform has a perimeter portion extending away from the electrically-conductive pad and a capping portion atop the perimeter portion. The semiconductor device also includes a cushioning material disposed in the cavity.
    Type: Grant
    Filed: March 27, 2009
    Date of Patent: April 26, 2011
    Assignee: GlobalFoundries Inc.
    Inventor: Craig Child
  • Publication number: 20100244267
    Abstract: A semiconductor device having a device substrate is provided. The semiconductor device comprises an electrically-conductive pad formed overlying the device substrate, an electrically-conductive platform formed overlying the electrically-conductive pad and enclosing a cavity, the electrically-conductive platform having a perimeter portion extending away from the electrically-conductive pad and a capping portion atop the perimeter portion, and a cushioning material disposed in the cavity.
    Type: Application
    Filed: March 27, 2009
    Publication date: September 30, 2010
    Applicant: ADVANCED MICRO DEVICES, INC.
    Inventor: Craig CHILD
  • Publication number: 20080060577
    Abstract: A paint shield for a mounting bracket comprising a member having a front side, a back side, and at least one edge and at least one level disposed on the member. There can be a horizontal and a vertical level disposed on the paint shield.
    Type: Application
    Filed: November 1, 2006
    Publication date: March 13, 2008
    Inventors: Ray Call, Olivier Hennessy, Scott Struthers, Craig Childs