Abstract: The present invention contemplates a method for forming a composite structure including a plurality of rigid layers and one or more reformable epoxy resin layers. The resulting composite is molded to form a non-planar composite structure.

Abstract: A structural reinforcement for an article including a carrier (10) that includes: (i) a mass of polymeric material (12) having an outer surface; and (ii) at least one fibrous composite insert (14) or overlay (960) having an outer surface and including at least one elongated fiber arrangement (e.g., having a plurality of ordered fibers). The fibrous insert (14) or overlay (960) is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert (14) or overlay (960) and the mass of polymeric material (12) are of compatible materials, structures or both, for allowing the fibrous insert or overlay to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier (10) may be a mass of activatable material (126).

Abstract: A pultruded article, comprising a fiber phase in the pultruded article and polymeric matrix in the pultruded article, the polymeric matrix impregnated within the fiber phase prior to pultruding the pultruded article; wherein the pultruded article forms at least a portion of a carrier adapted for use as a baffle, a structural reinforcement of both.

Abstract: Soft, heat activated sealant compositions heat stabilized through the addition of a phenolic resin to provide a uniform volume expansion over a wide range of temperatures are disclosed.

Abstract: A structural reinforcement for an article including a carrier (10) that includes: (i) a mass of polymeric material (12) having an outer surface; and (ii) at least one fibrous composite insert (14) or overlay (980) having an outer surface and including at least one elongated fiber arrangement (e.g., having a plurality of ordered fibers). The fibrous insert (14) or overlay (960) is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert (14) or overlay (960) and the mass of polymeric material (12) are of compatible materials, structures or both, for allowing the fibrous insert or overlay to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier (10) may be a mass of activatable material (128).

Abstract: A handling film to be applied to an adhesive, wherein the handling film comprises a polyhydroxyamino ether thermoplastic, a monofunctional epoxy, and a carboxylated nitrile butadiene elastomer.

Abstract: The present invention contemplates a method for forming a composite structure including a plurality of rigid layers and one or more reformable epoxy resin layers. The resulting composite is molded to form a non-planar composite structure.

Abstract: A composite laminate is formed from a structural foam and a reinforcement layer. The matched surface tensions of the structural foam and reinforcement layer result in increased bond strength between the structural foam and the reinforcement layer, thus providing for improved physical characteristics including improved lap shear and flexural strength.

Abstract: Soft, heat activated sealant compositions heat stabilized through the addition of a phenolic resin to provide a uniform volume expansion over a wide range of temperatures are disclosed.

Abstract: A composite laminate is formed from a structural foam and a reinforcement layer. The matched surface tensions of the structural foam and reinforcement layer result in increased bond strength between the structural foam and the reinforcement layer, thus providing for improved physical characteristics including improved lap shear and flexural strength.

Abstract: A polymeric composite material, and method of making the same, including a polymeric blend that includes at least one thermoplastic polymer; at least one functionalized polymer; at least one polyetheramine thermoplastic material; and a plurality of particles (e.g. naturally occurring organic materials) distributed substantially homogeneously throughout the polymeric blend. Articles employing such materials are also disclosed.

Abstract: A polymeric composite material, and method of making the same, including a polymeric blend that includes at least one thermoplastic polymer; at least one functionalized polymer; at least one polyetheramine thermoplastic material; and a plurality of particles (e.g. naturally occurring organic materials) distributed substantially homogeneously throughout the polymeric blend. Articles employing such materials are also disclosed.

Abstract: A method of sealing an interface, the method comprising: providing a sealant material, locating the sealant material adjacent to the interface, exposing the sealant material to an elevated temperature such that the sealant material flows adjacent the interface, and curing the sealant material to seal the interface.

Abstract: A sealant is configured to activate (e.g., cure and/or foam) in two stages (e.g., of two distinct portions of time). Advantageously, the sealant can exhibit self supporting characteristics during the second activation at least partly because of the first activation.

Abstract: A sealer is formed having a core material and an adhesive material at least partially coating the core material.

Abstract: A polymeric material (e.g., a thermoplastic material) is modified to provide desirable properties to the material.

Abstract: An epoxy/elastomer adduct, a method of forming the adduct and materials and articles incorporating the adduct are disclosed. The adduct preferably includes up to about 60% by weight of an elastomeric component, up to about 90% by weight of an epoxy component and optionally one or more additives.

Abstract: There is disclosed a sealant material for providing sealing to a substrate and preferably an interface. The sealant material may also include a material, shape, ingredient or otherwise for inhibiting the flow of bubbles throught the material.

Abstract: A magnetizable composition comprises a phase made of a thermoplastic polymer material, a second phase containing a cured elastomeric material, and a hard magnetic material dispersed in both the thermoplastic and the elastomeric phases. The phases are blended into a homogenous mixture suitable for use in fabricating shaped articles. The shaped articles may be magnetized to create alternating opposite poles along the surface of the article, to provide articles useful as encoders and targets for measuring rotational position or speed.

Abstract: A fluorine containing thermoplastic vulcanizate composition includes a continuous phase of at least one melt formable thermoplastic resin and a discrete phase of a vulcanized perfluoroether elastomer. The perfluoroether elastomer comprises between 10 and 80 weight percent based on the total amount of the continuous phase and the disperse phase combined.