Abstract: A seat assembly includes a frame, a seating base layer, a compression limiter layer, a load distribution layer, and an adjustment module. The seating base layer is arranged on the frame. The compression limiter layer is arranged adjacent to the seating base layer and comprises a wave portion forming a knee support. The load distribution layer is connected to the compression limiter layer. The adjustment module is movable between a rear position and a forward position and is configured to move the wave portion between a retracted position and an extended position. The wave portion has one of more first wave elements formed as springs and one or more second wave elements formed as springs. The first wave elements are offset from the second wave elements in a radial direction.

Abstract: A seat assembly includes a frame, a seating base layer, a compression limiter layer, a load distribution layer, and an adjustment module. The seating base layer is arranged on the frame. The compression limiter layer is arranged adjacent to the seating base layer and comprises a wave portion forming a knee support. The load distribution layer is connected to the compression limiter layer. The adjustment module is movable between a rear position and a forward position and is configured to move the wave portion between a retracted position and an extended position. The wave portion has one of more first wave elements formed as springs and one or more second wave elements formed as springs. The first wave elements are offset from the second wave elements in a radial direction.

Abstract: A seat assembly includes a frame, a seating base layer arranged on the frame and a compression limiter layer arranged on the seating base layer. The compression limiter layer includes a coil portion and a wave portion having a curved profile. The wave portion includes a plurality of wave elements and one or more ribs connected between the wave elements. The seat assembly further includes a load distribution layer connected to the compression limiter layer and an adjustment module movable between a rear position and a forward position. The adjustment module is configured to move the wave portion between a retracted position and an extended position.

Abstract: A method for conditioning a load bearing surface includes positioning an oriented polymeric membrane in a mount and applying a force to the polymeric membrane so as to create a stress in the membrane. The stressed membrane is heated to a temperature no less than about a temperature that the load bearing surface is expected endure in use. The membrane is maintained at the temperature for a first period of time sufficient to heat the entirety of the membrane and the it is cooled while maintaining the stress on the membrane. Following a predetermined cool down period, the applied stress is removed for availability of the end use product. A seating surface for use in a vehicle that is subjected to an elevated temperature is also disclosed.

Abstract: A seat assembly includes a frame, a seating base layer arranged on the frame and a compression limiter layer arranged on the seating base layer. The compression limiter layer includes a coil portion and a wave portion having a curved profile. The wave portion includes a plurality of wave elements and one or more ribs connected between the wave elements. The seat assembly further includes a load distribution layer connected to the compression limiter layer and an adjustment module movable between a rear position and a forward position. The adjustment module is configured to move the wave portion between a retracted position and an extended position.

Abstract: A cushioned load bearing seating surface includes a suspension layer, a membrane and a load distribution layer. The membrane is positioned between the suspension layer and the load distribution layer. The membrane includes a base and a plurality of molded, oriented, piston-like projections extending from the base. The membrane defines intermediate portions between each projection and the base that extend in a direction opposite the projections. The projections are compressible from a first state to a compressed state under load and return to the first state upon removing the load. The intermediate portions flex to accommodate at least a portion of the projections as the projections are compressed. A molded, piston pixelated membrane and a method for making the membrane are disclosed.

Abstract: A cushioned load bearing seating surface includes a suspension layer, a membrane and a load distribution layer. The membrane is positioned between the suspension layer and the load distribution layer. The membrane includes a base and a plurality of molded, oriented, piston-like projections extending from the base. The membrane defines intermediate portions between each projection and the base that extend in a direction opposite the projections. The projections are compressible from a first state to a compressed state under load and return to the first state upon removing the load. The intermediate portions flex to accommodate at least a portion of the projections as the projections are compressed. A molded, piston pixelated membrane and a method for making the membrane are disclosed.

Abstract: A method for conditioning a load bearing surface includes positioning an oriented polymeric membrane in a mount and applying a force to the polymeric membrane so as to create a stress in the membrane. The stressed membrane is heated to a temperature no less than about a temperature that the load bearing surface is expected endure in use. The membrane is maintained at the temperature for a first period of time sufficient to heat the entirety of the membrane and the it is cooled while maintaining the stress on the membrane. Following a predetermined cool down period, the applied stress is removed for availability of the end use product. A seating surface for use in a vehicle that is subjected to an elevated temperature is also disclosed.