Abstract: A method is provided for forming a coating layer on a surface, wherein the coating composition includes at least two reactive components. At least one of the components is encapsulated in a plurality of microspheres, which are then mixed with the second component in a single chamber of a container. The mixture is sprayed from the chamber through a single spray nozzle onto the surface. Then, the microspheres degrade to release the first component and allow the first and second components to react with one another, thereby forming the coating layer on the surface.

Abstract: An electric arc furnace comprises a bottom, a roof and a side wall. The side wall is formed from a plurality of bimetal panels each having an inner copper face and an outer steel face. The roof may be formed with similar bi-metal panels. The hollow panels include internal baffles to define channels through which cooling water flows. The copper face is smooth and free of welds so as to maximize thermal heat transfer by the panels. The copper face enhances thermal efficiency and minimizes maintenance requirements of the panels, while the steel face reduces manufacturing costs of the panels.

Abstract: An end cap is provided for adjacent pipes in the cooling coils of an electric air furnace. Each end cap includes parallel opposite side walls and a curved end portion connecting the side walls. The side walls and end portion define a perimeter edge, the outer portion of which is beveled. The end cap includes a pair of tabs extending from each side wall. The tabs partially fill the crevice between adjacent end pipes so as to provide a stronger weld between the end cap and the pipes. Internal turning vanes in the end cap minimize turbulence of the liquid coolant flowing through the pipes. Similar turning vanes can be provided in the 90.degree. elbows of the cooling coils.

Abstract: A method and apparatus for forming a molded plastic part such as a body side molding for a motor vehicle in which a ribbon of plastic material is extruded through a shaping die of an extruder and is thereafter moved through a runner and into an elongated closed end mold cavity having a size and shape conforming to the body side molding. The cross-sectional area of the extruded ribbon, the runner and the mold cavity are substantially equal and the entire path of the plastic material moving through the extruder, runner and mold cavity is maintained at a temperature above the melting point of the plastic material so that the plastic material moves smoothly and quiescently along the path under relatively low pressure and with minimal disturbance. The invention process substantially eliminates swirling and streaking of metal particles which are commonly dispersed in the plastic material to give the body side molding a metallicized, glossy appearance.

Abstract: An end cap is provided for adjacent pipes in the cooling coils of an electric air furnace. Each end cap includes parallel opposite side walls and a curved end portion connecting the side walls. The side walls and end portion define a perimeter edge, the outer portion of which is beveled. The end cap includes a pair of tabs extending from each side wall. The tabs partially fill the crevice between adjacent end pipes so as to provide a stronger weld between the end cap and the pipes. The curvature of the end cap minimizes turbulence of the liquid coolant flowing through the pipes.