Abstract: A bit retaining system for a rotary tool or device such as a router is disclosed. The bit retaining system may include a collet assembly and a control assembly. The collet assembly may include a spindle, a collet adapted to receive the bit, and a collet nut. The collet assembly may further include a collet gear mounted on the collet nut and/or a spindle gear mounted on the spindle. The control assembly selectively engages the collet assembly to drive the collet nut and/or secure the spindle in a fixed position, preventing its rotation. In operation, a hand tool is utilized to engage the control assembly. This configuration enables a user to capture and release the rotary tool bit using one hand.

Abstract: A tool with a structure, a driver that reciprocates along an axis between a returned position and an extended position and a bumper that is coupled to the structure so as to be disposed between the structure and the driver. The bumper includes a beat piece and a damper.

Abstract: A power tool for drilling a hole in a workpiece made of wood or a wood material. The power tool generally includes a tool housing defining a handle and a motor contained within the tool housing that includes an output shaft that spins about a motor axis. A gear housing is connected to the tool housing. An output spindle is supported for rotation about a spindle axis in the gear housing. The spindle axis is disposed about ninety degrees from the motor axis. A gear portion on the output shaft is engaged to a gear portion on the output spindle. The motor and the gear portions are configured to rotate the output spindle at a speed in range from about five thousand revolutions per minute to about twenty-five thousand revolutions per minute. A cutting member is connected to the output spindle. The cutting member includes fluted cutting blades. A carriage assembly includes a base member and a head member connected by a first post having a first compliant member and a second post.

Abstract: A control system is provided for use in a power tool. The control system includes: a rotational rate sensor having a resonating mass and a controller electrically connected to the rotational rate sensor. The rotational rate sensor detects lateral displacement of the resonating mass and generates a signal indicative of the detected lateral displacement, such that the lateral displacement is directly proportional to a rotational speed at which the power tool rotates about an axis of the rotary shaft. Based on the generated signal, the controller initiates a protective operation to avoid further undesirable rotation of the power tool. The controller may opt to reduce the torque applied to shaft to a non-zero value that enables the operator to regain control of the tool.

Abstract: A cordless nailer is provided having a magazine assembly with improved features. An improved latch mechanism for clearing nail jams is provided that reduces wear on the latch. A driver retention feature is provided to retain a drive blade from accidentally escaping the nailer. A pusher assembly is provided having a simplified and efficient construction. A pusher retention feature is provided that prevents the driver blade from impacting a nail pusher. A nail retention feature is provided to allow easy loading and unloading of nails into the nailer. Finally, a method of assembling the magazine assembly is provided.

Abstract: A power driver may include a motor that rotates upon receiving an input current. A tool chuck may have chuck jaws to hold an accessory. The tool chuck may be coupled to the motor. A power take off mechanism may be connected between the motor and the tool chuck. The power take off mechanism may be adjustable into a CHUCK MODE to one of open and close the chuck jaws while the motor rotates. An electronic clutch may interrupt the input current to the motor if the power take off mechanism is in the CHUCK MODE and if the input current exceeds a trip value.

Abstract: A miter saw is provided. The miter saw includes a table for supporting a workpiece; a fence located on the table; and a beveling arm for supporting a saw blade, the fence operatively connected to the arm to move the fence when the blade is beveled so that the blade does not contact the fence when the blade is moved toward the table. A method of locating a workpiece near a saw blade is provided. The method may include moving an adjustable section of fence near a path the saw blade will travel by beveling the saw blade; and moving a workpiece to contact the fence near the saw blade path.

Abstract: A tool chuck may include an input shaft. A chuck actuating shaft may be mounted for rotation on the input shaft. A chuck actuating screw may be screw coupled to the chuck actuating shaft. A spring may be interposed between the chuck actuating shaft and the input shaft. Upon tightening the tool chuck, the spring may be compressed to provide force against the chuck actuating screw.

Abstract: A cordless nailer is provided having a magazine assembly with improved features. A pusher assembly is provided having a simplified and efficient construction. A nail retention feature is provided to allow easy loading and unloading of nails into the nailer.

Abstract: A workpiece adjusting mechanism for a miter saw is provided. The workpiece adjusting mechanism may include: a table for supporting a workpiece to be cut by the miter saw; an engager for engaging the workpiece, the engager configured to move the workpiece with respect to the table; and an actuator configured to control the engager to move the workpiece with respect to the table.

Abstract: A power driver may include a housing, a tool chuck and a power take off mechanism. The tool chuck may have an input shaft mounted for rotation on the housing. The input shaft may support chuck jaws. A chuck actuating shaft may be mounted for rotation on the input shaft. The power take off mechanism may be connected to the tool chuck. The power take off mechanism may be adjustable into a DRILL DRIVE MODE to rotationally drive the input shaft and the chuck actuating shaft together as a unit, and a CHUCK MODE to rotationally drive the chuck actuating shaft relative to the input shaft. The power take off mechanism may be internal of the housing. The power take off mechanism in the CHUCK MODE may rotationally fix the input shaft to the housing.

Abstract: A power tool generally includes a housing and a motor assembly connected to a transmission assembly. The motor assembly and the transmission assembly are secured against rotation in the housing. A plurality of protrusions extends from a component of the transmission assembly. The power tool further includes an output spindle and a spindle lock assembly that connects the output spindle to the transmission assembly. The spindle lock assembly includes an anvil, an outer ring member and a plurality of roller members. The roller members and the protrusions are disposed between the anvil and the outer ring member. An indicator member extends from the outer ring member. A compliant member connects the outer ring member to an interior portion of the housing. A scale is connected to an exterior portion of the housing, wherein the indicator member moves relative to the scale to indicate a value of torque at the output spindle.

Abstract: A power tool for operating on a workpiece, the power tool having a housing and a motor disposed within the housing. A controller is connected to the motor and receives user inputs for turning on the motor and a power tool battery pack is connected to the controller and the motor. At least one light is connected to the controller for illuminating the workpiece. The controller can turn on the light in a predetermined pattern to alert the user to a tool condition, such as the charge level being below a predetermined level.

Abstract: A control system is provided for use in a power tool. The control system includes: a rotational rate sensor having a resonating mass and a controller electrically connected to the rotational rate sensor. The rotational rate sensor detects lateral displacement of the resonating mass and generates a signal indicative of the detected lateral displacement, such that the lateral displacement is directly proportional to a rotational speed at which the power tool rotates about an axis of the rotary shaft. Based on the generated signal, the controller initiates a protective operation to avoid further undesirable rotation of the power tool. The controller may opt to reduce the torque applied to shaft to a non-zero value that enables the operator to regain control of the tool.

Abstract: A power tool for drilling a hole in a workpiece made of wood or a wood material. The power tool generally includes a tool housing defining a handle and a motor contained within the tool housing that includes an output shaft that spins about a motor axis. A gear housing is connected to the tool housing. An output spindle is supported for rotation about a spindle axis in the gear housing. The spindle axis is disposed about ninety degrees from the motor axis. A gear portion on the output shaft is engaged to a gear portion on the output spindle. The motor and the gear portions are configured to rotate the output spindle at a speed in range from about five thousand revolutions per minute to about twenty-five thousand revolutions per minute. A cutting member is connected to the output spindle. The cutting member includes fluted cutting blades. A carriage assembly includes a base member and a head member connected by a first post having a first compliant member and a second post.

Abstract: A method for calibrating a power tool having a roller, a driver and a solenoid. The solenoid has a body and a rod and is coupled to the roller so as to be capable of selectively advancing the roller toward the driver. The method includes: locating the roller onto a predetermined portion of the driver; moving the body of the solenoid in a first direction until the occurrence of a first predetermined condition, the first direction being in a direction that causes the roller to be driven toward the driver; after the occurrence of the first predetermined condition, moving the body of the solenoid in a second direction opposite the first direction until the occurrence of a second predetermined condition and thereafter securing the body of the solenoid to inhibit further movement of the body of the solenoid.

Abstract: A contact trip assembly for a power nailer, wherein a contact member includes a curved portion that loops rearwardly towards a handle of the nailer. Also provided is an adjustment assembly including an adjustment plate and a pinion gear, a trigger that is slidably engageable within a housing of the tool, a trigger lock including a ring element, an anti-discharge mechanism including a stop member, and a contact trip lock.

Abstract: A fastener tool includes a housing comprising a nosepiece and a magazine connected to the housing for storing a fastener. A driving mechanism is disposed within the housing for driving the fastener into a workpiece. A trigger assembly is pivotally attached to the housing for activating the driving mechanism. A nosepiece cover is pivotally attached to the nosepiece. A latch is pivotally attached to the nosepiece cover. A latch wire is pivotally attached to the latch for engaging at least one hook disposed on the nosepiece. The latch wire has a portion extending between the latch and the hook, the portion having at least two bends.

Abstract: A contact trip assembly for a power nailer, wherein a contact member includes a curved portion that loops rearwardly towards a handle of the nailer. Also provided is an adjustment assembly including an adjustment plate and a pinion gear, a trigger that is slidably engageable within a housing of the tool, a trigger lock including a ring element, an anti-discharge mechanism including a stop member, and a contact trip lock.

Abstract: A control system is provided for use in a power tool. The control system includes: a rotational rate sensor having a resonating mass and a controller electrically connected to the rotational rate sensor. The rotational rate sensor detects lateral displacement of the resonating mass and generates a signal indicative of the detected lateral displacement, such that the lateral displacement is directly proportional to a rotational speed at which the power tool rotates about an axis of the rotary shaft. Based on the generated signal, the controller initiates a protective operation to avoid further undesirable rotation of the power tool. The control scheme employed by the power tool may initiate different protective operations for different tool conditions.