Abstract: Systems, methods and device provided for combining or splitting laser beams, including a plurality of optical fibers for providing laser beams, an image relay lens for each of the plurality of optical fibers, positioning a prism beam combiner or splitter after the image relay lenses for combining or splitting the laser beams. According to another aspect, the a prism beam combiner or splitter may include a flattened tip to transmit a portion of an input laser beam, a position sensitive detector to receive the transmitted portion of the input laser beam to track a beam axis motion and provide feedback alignment error signals based on the beam axis motion, and a driver to receive the feedback alignment error signals and to drive a motor or piezo actuated beam steering minor based on the feedback alignment error signals, wherein a laser bond inspection method implements the described systems and methods.

Abstract: A laser beam alignment system includes at least one mirror with a surface pattern configured to receive and reflect a laser beam, at least one detector configured to detect a deflected portion of a laser beam from the mirror, and at least one controller configured to communicate with the at least one mirror and the at least one detector and to control the mirror position on the basis of the deflected portion of the laser beam.

Abstract: A testing apparatus for use with a laser processing system that includes a laser for generating a non-stationary laser beam and a work plane positioned at a working distance relative to the non-stationary laser beam, wherein the testing apparatus includes a support tube; a protective window mounted in the support tube for protecting components mounted within the support tube; a reimaging lens mounted in the support tube for enlarging the non-stationary laser beam for characterization thereof; a pin-hole defining structure mounted in the support tube for receiving laser light generated by the laser beam, wherein the pin-hole is located at a predetermined distance from the reimaging lens; a fiber optic cable disposed within the pin-hole defining structure that has a proximal end at which the laser light is received through the pin-hole and a distal end to which the laser light is delivered; and a photodetector located at the distal end of the fiber optic cable that converts the laser light delivered to the phot

Abstract: A feed head apparatus for laser additive manufacturing, comprising an optical housing configured to receive a laser beam and a feedstock therein, wherein the feedstock is for use in an additive manufacturing process that includes a build plate or other additive manufacturing work surface; a first reflective optic for receiving and reflecting the laser beam; and a second reflective optic for receiving laser light reflected by the first reflective optic, wherein the second reflective includes a first region of curvature for directing a portion of the laser light received from the first reflective optic onto the feedstock in a cylindrical configuration such that the feedstock and the cylinder of laser light are coaxial with regard to one another; and a second region of curvature for directing a portion of the laser light received from the first reflective optic onto the build or surface only in a ring-shaped configuration, wherein the ring of laser light surrounds the feedstock and the cylinder of laser light an

Abstract: Systems, methods and device provided for combining or splitting laser beams, including a plurality of optical fibers for providing laser beams, an image relay lens for each of the plurality of optical fibers, positioning a prism beam combiner or splitter after the image relay lenses for combining or splitting the laser beams. According to another aspect, the a prism beam combiner or splitter may include a flattened tip to transmit a portion of an input laser beam, a position sensitive detector to receive the transmitted portion of the input laser beam to track a beam axis motion and provide feedback alignment error signals based on the beam axis motion, and a driver to receive the feedback alignment error signals and to drive a motor or piezo actuated beam steering minor based on the feedback alignment error signals, wherein a laser bond inspection method implements the described systems and methods.

Abstract: A testing apparatus for use with a laser processing system that includes a laser for generating a non-stationary laser beam and a work plane positioned at a working distance relative to the non-stationary laser beam, wherein the testing apparatus includes a support tube; a protective window mounted in the support tube for protecting components mounted within the support tube; a reimaging lens mounted in the support tube for enlarging the non-stationary laser beam for characterization thereof; a pin-hole defining structure mounted in the support tube for receiving laser light generated by the laser beam, wherein the pin-hole is located at a predetermined distance from the reimaging lens; a fiber optic cable disposed within the pin-hole defining structure that has a proximal end at which the laser light is received through the pin-hole and a distal end to which the laser light is delivered; and a photodetector located at the distal end of the fiber optic cable that converts the laser light delivered to the phot

Abstract: A laser beam alignment system includes at least one mirror with a surface pattern configured to receive and reflect a laser beam, at least one detector configured to detect a deflected portion of a laser beam from the mirror, and at least one controller configured to communicate with the at least one mirror and the at least one detector and to control the mirror position on the basis of the deflected portion of the laser beam.

Abstract: A testing apparatus for use with a laser powder bed fusion additive manufacturing device that includes a laser for generating a non-stationary laser beam and a build plane positioned at a predetermined location relative to the non-stationary laser beam.

Abstract: A feed head apparatus for use in laser wire additive manufacturing, comprising an optical housing adapted to receive a laser beam therein and a wire therein, wherein the wire is adapted for use in additive manufacturing; a first reflective optic for receiving and reflecting the laser beam; and a second reflective optic for receiving laser light reflected by the first reflective optic, wherein the second reflective optic directs the laser light received from the first reflective optic onto the wire in a cylindrical configuration such that the wire and the cylinder of laser light are coaxial with regard to one another within a portion of the optical housing.

Abstract: A testing apparatus for use with a laser powder bed fusion additive manufacturing device that includes a laser for generating a non-stationary laser beam and a build plane positioned at a predetermined location relative to the non-stationary laser beam.

Abstract: A testing apparatus adapted to be placed within a laser powder bed fusion additive manufacturing device that includes a laser for generating a non-stationary laser beam and a build plane positioned at a predetermined location relative to the non-stationary laser beam.

Abstract: A laser beam alignment system includes at least one mirror with a surface pattern configured to receive and reflect a laser beam, at least one detector configured to detect a deflected portion of a laser beam from the mirror, and at least one controller configured to communicate with the at least one mirror and the at least one detector and to control the mirror position on the basis of the deflected portion of the laser beam.

Abstract: A testing apparatus adapted to be placed within a laser powder bed fusion additive manufacturing device that includes a laser for generating a non-stationary laser beam and a build plane positioned at a predetermined location relative to the non-stationary laser beam.

Abstract: A system for removing a coating from a surface is provided. This system includes a laser scanner, wherein the laser scanner further includes at least one laser source, wherein the at least one laser source is operative to generate at least one laser beam, and wherein the laser beam is directed onto a work surface by the laser scanner; and a controller for operating the laser scanner. The controller further includes an imaging device for imaging the work surface; a lighting device for illuminating the work surface and overwhelming light generated by the interaction of the laser beam with the work surface; and a processor for processing information collected by the imaging device and adjusting the power output of the at least one laser source, if and when desirable or necessary.

Abstract: A laser scanner system for removing a coating from a surface.

Abstract: Exemplary embodiments are disclosed for the use of Lamb waves in laser bond inspection.

Abstract: A diagnostic means to enable real-time inspection of bonded structures. The disclosed apparatus detects bond failure stress waves on-axis from the front side (beam application side). Pi-box and pi-rail EMAT gauges can be used with the disclosed apparatus. An inductively coupled EMAT may also be employed. An improved means to remotely deliver an interrogating laser beam to a surface is provided. The process head may utilize a water column or a water film. The water film process head may include the use of either a single water film or two spaced apart water films. The disclosed apparatus can be used with bonded composite structures, bonded structures using various materials, and to determine the dynamic strength of unbonded solid materials. The apparatus may also be used in other applications that require remote flexible delivery of a localized stress wave to a material and/or diagnosis of the resultant stress waves.

Abstract: Tape overlays for use in laser bond inspection are provided, as well as laser bond inspection systems and methods utilizing tape overlays.

Abstract: A hand-held apparatus is disclosed, where that hand-held apparatus comprises a hand piece having an output end, a switch disposed on that hand piece, wherein that switch includes “on” position and an “off” position, and wherein a laser beam is directed outwardly from the output end of the hand piece when the switch is disposed in the “on” position. In certain embodiments, a lasing device is disposed within the hand piece. In other embodiments, a lasing device is disposed external to the hand piece, wherein that lasing device is interconnected with the hand piece by a fiber optic cable.

Abstract: A system for evaluating the integrity of a bonded joint in an article includes a laser configured in a laser shock processing arrangement to perform a laser shock processing treatment on the article. A beam delivery system employs an articulated arm assembly to communicate the radiant energy emitted by the laser to a process head proximate the article. The laser shock processing treatment causes the formation of shockwaves that propagate through the article, inducing internal stress wave activity that characteristically interacts with the bonded joint. A sensor detects a stress wave signature emanating from the article, which is indicative of the integrity of the bond. A detector such as a non-contact electromagnetic acoustic transducer provides a measure of the stress wave signature in the form of surface motion measurements.