Abstract: A vehicle includes a fuel cell stack, an ejector, a first injector, a second injector, and a controller. The fuel cell stack is configured to generate power to propel the vehicle. The fuel cell stack has an anode side. The ejector is configured to deliver hydrogen to the anode side. The ejector has a nozzle configured to accelerate and direct the hydrogen toward the anode side. The first and second injectors are configured to deliver hydrogen to the nozzle. The controller is programmed to, in response to a command to deliver hydrogen to the anode side, open each of the first and second injectors and subsequently close the second injector while the first injector remains open.

Abstract: A vehicle includes a fuel cell, an inlet valve, a purge valve, and a controller. The fuel cell has an anode side configured to receive hydrogen. The inlet valve is configured to open to deliver the hydrogen to the anode side. The purge valve is configured to open to purge water and nitrogen from the anode side. The controller is programmed to, operate the inlet valve to inject hydrogen into the anode side via opening the inlet valve followed by closing the inlet valve. The controller is further programmed to, in response to a concentration of the hydrogen in the anode side being less than threshold, open the purge valve to purge water and nitrogen from the anode side.

Abstract: A vehicle includes a fuel cell stack, an ejector, a first injector, a second injector, and a controller. The fuel cell stack is configured to generate power to propel the vehicle. The fuel cell stack has an anode side. The ejector is configured to deliver hydrogen to the anode side. The ejector has a nozzle configured to accelerate and direct the hydrogen toward the anode side. The first and second injectors are configured to deliver hydrogen to the nozzle. The controller is programmed to, in response to a command to deliver hydrogen to the anode side, open each of the first and second injectors and subsequently close the second injector while the first injector remains open.

Abstract: A vehicle includes a fuel cell, an inlet valve, a purge valve, and a controller. The fuel cell has an anode side configured to receive hydrogen. The inlet valve is configured to open to deliver the hydrogen to the anode side. The purge valve is configured to open to purge water and nitrogen from the anode side. The controller is programmed to, operate the inlet valve to inject hydrogen into the anode side via opening the inlet valve followed by closing the inlet valve. The controller is further programmed to, in response to a concentration of the hydrogen in the anode side being less than threshold, open the purge valve to purge water and nitrogen from the anode side.

Abstract: An air-conditioning system and method of climate control for a fuel cell vehicle are provided herein. The system and method include a vacuum enclosure having an adsorber and an evaporator/condenser assembly. A conduit and valve system operates the air-conditioning system in two modes of operation to provide uninterrupted cooling to a passenger cabin, among other things. In one mode of operation, the adsorber is regenerated using waste heat from a fuel cell stack.

Abstract: A system and methods are provided for testing anode integrity during vehicle operation. In one example described, the system and methods allow for anode leak tests during vehicle operation based on a flow of hydrogen into a fuel cell, the flow of hydrogen into the fuel cell maintaining the vehicle power while the leak test is performed. The methods further allow for operational adjustments responsive to the leak test, which may include controlling the vehicle power to manage vehicle operations in the presence of a hydrogen leak in some instances.

Abstract: An air-conditioning system and method of climate control for a fuel cell vehicle are provided herein. The system and method include a vacuum enclosure having an adsorber and an evaporator/condenser assembly. A conduit and valve system operates the air-conditioning system in two modes of operation to provide uninterrupted cooling to a passenger cabin, among other things. In one mode of operation, the adsorber is regenerated using waste heat from a fuel cell stack.

Abstract: An apparatus for heating a fuel cell stack in a cold start mode is provided. The apparatus comprises a fuel cell stack, a boost converter, and a controller. The fuel cell stack powers a vehicle. The boost converter includes a power switch that is thermally coupled to the fuel cell stack. The controller is configured to receive a signal indicative of a temperature during a vehicle startup and to compare the temperature to a predetermined temperature value. The controller is further configured to activate the power switch if the temperature is below the predetermined temperature value such that the power switch generates heat to apply to the fuel cell stack and generates a voltage for powering a power circuit to enable the vehicle to driveaway while the fuel cell stack receives the heat.

Abstract: An apparatus for heating a fuel cell stack in a cold start mode is provided. The apparatus comprises a fuel cell stack, a power converter, and a controller. The power converter may include a power switch and resistive heating element that is thermally coupled to the fuel cell stack. The controller is configured to activate the power converter, if a temperature is below a predetermined temperature value, to draw current from the fuel cell stack to cause the fuel cell stack to generate heat. Heat from the power converter is also applied to the fuel cell stack.

Abstract: A fuel cell system includes a fuel cell stack in fluid communication with a separator. The separator has a first portion and a second portion forming a chamber. The first portion has a continuous inner wall and an end wall, with an inlet conduit connected to the inner wall and a liquid drain connected to the end wall. The second portion has an end wall and an outlet conduit extending into the chamber to form a channel with the inner wall of the first portion. A fuel cell separator includes a first end and a second end connected by a side wall to define a separation chamber. An inlet conduit is tangentially connected to the wall. An outlet conduit is connected to the first end and extending into the chamber to form a channel with the wall. A liquid drain is connected to the second end.

Abstract: A system and methods are provided for testing anode integrity during vehicle operation. In one example described, the system and methods allow for anode leak tests during vehicle operation based on a flow of hydrogen into a fuel cell, the flow of hydrogen into the fuel cell maintaining the vehicle power while the leak test is performed. The methods further allow for operational adjustments responsive to the leak test, which may include controlling the vehicle power to manage vehicle operations in the presence of a hydrogen leak in some instances.

Abstract: A fuel cell system includes a fuel cell stack in fluid communication with a separator. The separator has a first portion and a second portion forming a chamber. The first portion has a continuous inner wall and an end wall, with an inlet conduit connected to the inner wall and a liquid drain connected to the end wall. The second portion has an end wall and an outlet conduit extending into the chamber to form a channel with the inner wall of the first portion. A fuel cell separator includes a first end and a second end connected by a side wall to define a separation chamber. An inlet conduit is tangentially connected to the wall. An outlet conduit is connected to the first end and extending into the chamber to form a channel with the wall. A liquid drain is connected to the second end.

Abstract: An apparatus for heating a fuel cell stack in a cold start mode is provided. The apparatus comprises a fuel cell stack, a power converter, and a controller. The power converter may include a power switch and resistive heating element that is thermally coupled to the fuel cell stack. The controller is configured to activate the power converter, if a temperature is below a predetermined temperature value, to draw current from the fuel cell stack to cause the fuel cell stack to generate heat. Heat from the power converter is also applied to the fuel cell stack.

Abstract: An apparatus for heating a fuel cell stack in a cold start mode is provided. The apparatus comprises a fuel cell stack, a boost converter, and a controller. The fuel cell stack powers a vehicle. The boost converter includes a power switch that is thermally coupled to the fuel cell stack. The controller is configured to receive a signal indicative of a temperature during a vehicle startup and to compare the temperature to a predetermined temperature value. The controller is further configured to activate the power switch if the temperature is below the predetermined temperature value such that the power switch generates heat to apply to the fuel cell stack and generates a voltage for powering a power circuit to enable the vehicle to driveaway while the fuel cell stack receives the heat.

Abstract: In at least one embodiment, a fuel cell anode exhaust system includes a fuel cell anode having an input and an output. The system also includes a first conduit loop communicating with the anode input and output. The system also includes a second conduit loop having an input and an output. The input and output communicate with the first conduit loop. A gas separator is disposed on the second conduit loop for purifying an exhaust stream fed into the gas separator.

Abstract: In at least one embodiment, a fuel cell anode exhaust system includes a fuel cell anode having an input and an output. The system also includes a first conduit loop communicating with the anode input and output. The system also includes a second conduit loop having an input and an output. The input and output communicate with the first conduit loop. A gas separator is disposed on the second conduit loop for purifying an exhaust stream fed into the gas separator.