Abstract: An electrical terminal applicator with a molded frame composed of a polymer base material mixed with 10% to 25% total weight of a reinforcing material such as glass fiber or carbon fiber. Prior to injecting the mixture into a mold, steel inserts for attaching various components are installed in the mold. A feed mechanism feeds a terminal strip into a crimp region. A plunger with a crimp punch reciprocates vertically within a plunger channel in the frame. An anvil is mounted to the base plate and extends into the crimping region. The punch and anvil are shaped to crimp the terminal to the wire conductor.

Abstract: An insulator adapted to receive a flag terminal. The insulator has a housing and a rear cover. The housing has an L shape with a base and a riser. The housing has a rectangular terminal opening at the base and a cavity that receives the flag terminal through the terminal opening. The flat is shaped to fit within the terminal opening and is secured by a securing mechanism that includes tabs on the cover that fit into apertures in the housing. The cover is installed by pushing it into the terminal opening. The housing flexes so that the tabs to snap into the corresponding apertures, thereby securing the cover in the terminal opening.