Abstract: A method and system are disclosed for detecting turn-to-turn and phase-to-phase winding short circuits in an electric motor. The motor is tested at a standstill condition by injecting a current signal into the virtual d-axis of the motor while controlling q-axis current to zero. Steady state feedback current from the motor is measured, and current harmonics are calculated using FFT or peak-to-peak techniques. It is determined that a short circuit is present in the winding if feedback current harmonics higher than a nominal level are detected, where the increased feedback current is an indication that winding inductance has decreased due to a short circuit. Testing at standstill using a small current advantageously prevents the possibility of damaging the motor and avoids inductance variation due to changing rotor position.

Abstract: A method and system are disclosed for detecting turn-to-turn and phase-to-phase winding short circuits in an electric motor. The motor is tested at a standstill condition by injecting a current signal into the virtual d-axis of the motor while controlling q-axis current to zero. Steady state feedback current from the motor is measured, and current harmonics are calculated using FFT or peak-to-peak techniques. It is determined that a short circuit is present in the winding if feedback current harmonics higher than a nominal level are detected, where the increased feedback current is an indication that winding inductance has decreased due to a short circuit. Testing at standstill using a small current advantageously prevents the possibility of damaging the motor and avoids inductance variation due to changing rotor position.