Abstract: An improved electrolyte circulation subsystem which reduces and minimizes the effect of parasitic currents in secondary batteries having a plurality of cells connected electrically in series and a common electrolyte in communication with the cells is described. The improved electrolyte circulation subsystem includes means for pumping an electrolyte, and manifold means for conveying electrolyte to a plurality of cells connected electrically in series. The manifold means generally comprises an outer tube formed with an outlet port at each end thereof, and an inner tube concentrically disposed within the outer tube generally along one-half of the outer tube length. The inner tube is in fluid communication with the pumping means at a first end thereof and is in fluid communication with the outer tube at a second end thereof. The inner tube also has means associated with the second end for generally equally diverting the flow of the electrolyte through the inner tube to each of the outlet ports of the outer tube.

Abstract: An electrode assembly is described which generally comprises a first electrode, a pair of second planar electrodes, a generally rectangular frame member for supporting each of the second electrodes substantially along three sides thereof, the rectangular frame member having a pair of spaced inwardly extending channels through which said second electrodes slide into and which mask the edges of said second electrodes along the three supported sides, and a laterally displaced integrally formed, inwardly facing elongate channel along an unsupported side of the second electrode which is adjacent to an external face of one of the second electrodes and shaped to receive one side of the first electrode while masking the adjacent second electrode along the unsupported side thereof, a generally elongated frame member coupled to the rectangular frame member between the second electrodes along the unsupported edge thereof, and conduit means associated with the elongated frame member for conveying fluid to the cavity betw

Abstract: An improved battery stack design for an electrochemical system having at least one cell from which a gas is generated and an electrolyte in communication with the cell is described. The improved battery stack design features means for defining a substantially closed compartment for containing the battery cells and at least a portion of the electrolyte for the system, and means in association with the compartment means for selectively venting gas from the interior of the compartment means in response to the level of the electrolyte within the compartment means. The venting means includes a relief valve having a float member which is actuated in response to the level of the electrolyte within the compartment means. This float member is adapted to close the relief valve when the level of the electrolyte is above a predetermined level and open the relief valve when the level of electrolyte is below this predetermined level.

Abstract: A zinc-chlorine battery plant system and method of redirecting the electrical current around a failed battery module. The battery plant includes a power conditioning unit, a plurality of battery modules connected electrically in series to form battery strings, a plurality of battery strings electrically connected in parallel to the power conditioning unit, and a bypass switch for each battery module in the battery plant. The bypass switch includes a normally open main contact across the power terminals of the battery module, and a set of normally closed auxiliary contacts for controlling the supply of reactants electrochemically transformed in the cells of the battery module. Upon the determination of a failure condition, the bypass switch for the failed battery module is energized to close the main contact and open the auxiliary contacts.