Abstract: A chiller includes an evaporator, a compressor including a prime mover, a first pressure sensor that detects a first pressure in the evaporator, a second pressure sensor that detects a second pressure in a condenser, and a controller. The controller determines a predicted energy level of the compressor based on the first pressure and the second pressure, the predicted energy level associated with liquid droplet flow into the compressor, compares the predicted energy level to an operating energy level, and modifies the at least one of the input power and the input current to the prime mover based on the comparison satisfying a modification condition.

Abstract: A method of cooling a motor coupled to a compressor of a chiller includes adjusting a position of a motor cooling valve located fluidly between the motor and a refrigerant source, using a motor temperature control system coupled to the motor cooling valve to regulate an amount of refrigerant introduced into the motor from the condenser according to a temperature control scheme performed as a function of a monitored temperature in the motor, a first temperature threshold, and a second temperature threshold lower than the first temperature threshold. The temperature control scheme includes a motor cooling control process that adjusts the position of the motor cooling valve based on a stator winding temperature set point relating to stator windings of the motor. A proportionally limited close command override associated with a first temperature range above the second temperature threshold proportionally limits a close command provided to the motor cooling valve.

Abstract: A compressor includes a diffuser passage configured to receive refrigerant flow from an impeller of the compressor, where the diffuser passage is at least partially defined by a compressor discharge plate of the compressor. The compressor also includes a variable geometry diffuser positioned within the diffuser passage and configured to adjust a dimension of a refrigerant flow path through the diffuser passage, an actuator coupled to the variable geometry diffuser and configured to adjust a position of the variable geometry diffuser within the diffuser passage, and a controller configured to regulate operation of the actuator.

Abstract: A chiller includes an evaporator, a compressor including a prime mover, a first pressure sensor that detects a first pressure in the evaporator, a second pressure sensor that detects a second pressure in a condenser, and a controller. The controller determines a predicted energy level of the compressor based on the first pressure and the second pressure, the predicted energy level associated with liquid droplet flow into the compressor, compares the predicted energy level to an operating energy level, and modifies the at least one of the input power and the input current to the prime mover based on the comparison satisfying a modification condition.

Abstract: A chiller includes an evaporator, a compressor including a prime mover, a first pressure sensor that detects a first pressure in the evaporator, a second pressure sensor that detects a second pressure in a condenser, and a controller. The controller determines a predicted energy level of the compressor based on the first pressure and the second pressure, the predicted energy level associated with liquid droplet flow into the compressor, compares the predicted energy level to an operating energy level, and modifies the at least one of the input power and the input current to the prime mover based on the comparison satisfying a modification condition.

Abstract: A chiller system includes a compressor, a condenser and an evaporator in fluid communication. A motor drives the compressor. A variable speed drive powers the motor. An oil heater and pump system circulate heated lubricating oil in the compressor. A control panel is arranged to determine whether an input parameter is greater than or equal to a threshold parameter; deactivate the VSD in response to sensing that the input parameter is less than the threshold parameter; determine at least one chiller capacity control parameter at a point when the VSD is deactivated, and maintain the at least one chiller capacity control parameter while the VSD is deactivated; determine that the input parameter has been restored; determine a motor rotation and motor rotational speed; and in response to determining that the input parameter is restored and the motor is rotating in a forward direction, reactivate the VSD.

Abstract: A control system is provided that can identify the occurrence of a single surge cycle in centrifugal compressor using various methods and devices. Once the occurrence of a single surge cycle is identified, the control system can take remedial action to respond to the surge cycle, such as by adjusting the position of a variable geometry diffuser, and restore the centrifugal compressor to stable operation.

Abstract: A heating, ventilating, and air conditioning (HVAC) system that includes a vapor compression system having a refrigerant, a compressor of the vapor compression system configured to circulate the refrigerant through the vapor compression system, an expansion device of the vapor compression system configured to adjust a flow of the refrigerant through the vapor compression system, and a controller configured to adjust a position of the expansion device based on a measured amount of superheat of the refrigerant entering the compressor, a measured discharge temperature of the refrigerant leaving the compressor, or a combination thereof, such that the measured amount of superheat of the refrigerant entering the compressor reaches a target amount of superheat, the measured discharge temperature of the refrigerant leaving the compressor reaches a target discharge temperature, or a combination thereof.

Abstract: A control system includes processing and memory circuitry, the memory circuitry storing a temperature-based capacity control scheme for a chiller system and the processing circuitry being configured to perform the temperature-based capacity control scheme. The motor temperature-based capacity control scheme is performed as a function of a monitored temperature in a motor configured to drive a compressor of the chiller system, a first temperature threshold corresponding to the monitored temperature, and a second temperature threshold corresponding to the monitored temperature higher than the first temperature threshold.

Abstract: A chiller includes an evaporator, a compressor including a prime mover, a first pressure sensor that detects a first pressure in the evaporator, a second pressure sensor that detects a second pressure in a condenser, and a controller. The controller determines a predicted energy level of the compressor based on the first pressure and the second pressure, the predicted energy level associated with liquid droplet flow into the compressor, compares the predicted energy level to an operating energy level, and modifies the at least one of the input power and the input current to the prime mover based on the comparison satisfying a modification condition.

Abstract: A heating, ventilating, and air conditioning (HVAC) system that includes a vapor compression system having a refrigerant, a compressor of the vapor compression system configured to circulate the refrigerant through the vapor compression system, an expansion device of the vapor compression system configured to adjust a flow of the refrigerant through the vapor compression system, and a controller configured to adjust a position of the expansion device based on a measured amount of superheat of the refrigerant entering the compressor, a measured discharge temperature of the refrigerant leaving the compressor, or a combination thereof, such that the measured amount of superheat of the refrigerant entering the compressor reaches a target amount of superheat, the measured discharge temperature of the refrigerant leaving the compressor reaches a target discharge temperature, or a combination thereof.

Abstract: A method of cooling a motor coupled to a compressor of a chiller includes adjusting a position of a motor cooling valve located fluidly between the motor and a refrigerant source, using a motor temperature control system coupled to the motor cooling valve to regulate an amount of refrigerant introduced into the motor from the condenser according to a temperature control scheme performed as a function of a monitored temperature in the motor, a first temperature threshold, and a second temperature threshold lower than the first temperature threshold. The temperature control scheme includes a motor cooling control process that adjusts the position of the motor cooling valve based on a stator winding temperature set point relating to stator windings of the motor. A proportionally limited close command override associated with a first temperature range above the second temperature threshold proportionally limits a close command provided to the motor cooling valve.

Abstract: A method of cooling a motor coupled to a compressor of a chiller includes adjusting a position of a motor cooling valve located fluidly between the motor and a refrigerant source, using a motor temperature control system coupled to the motor cooling valve to regulate an amount of refrigerant introduced into the motor from the condenser according to a temperature control scheme performed as a function of a monitored temperature in the motor, a first temperature threshold, and a second temperature threshold lower than the first temperature threshold. The temperature control scheme includes a motor cooling control process that adjusts the position of the motor cooling valve based on a stator winding temperature set point relating to stator windings of the motor. A proportionally limited close command override associated with a first temperature range above the second temperature threshold proportionally limits a close command provided to the motor cooling valve.

Abstract: A control system controls the output capacity of a compressor to avoid surge conditions in the compressor. The control system determines a capacity control output for the compressor and then modifies the capacity control output in view of any output limiters or overrides as determined by system operating parameters and to maintain a minimum frequency of operation for the compressor.

Abstract: A chiller system includes a compressor, a condenser and an evaporator in fluid communication. A motor drives the compressor. A variable speed drive powers the motor. An oil heater and pump system circulate heated lubricating oil in the compressor. A control panel is arranged to determine whether an input parameter is greater than or equal to a threshold parameter; deactivate the VSD in response to sensing that the input parameter is less than the threshold parameter; determine at least one chiller capacity control parameter at a point when the VSD is deactivated, and maintain the at least one chiller capacity control parameter while the VSD is deactivated; determine that the input parameter has been restored; determine a motor rotation and motor rotational speed; and in response to determining that the input parameter is restored and the motor is rotating in a forward direction, reactivate the VSD.

Abstract: A method of cooling a motor coupled to a compressor of a chiller includes adjusting a position of a motor cooling valve located fluidly between the motor and a refrigerant source, using a motor temperature control system coupled to the motor cooling valve to regulate an amount of refrigerant introduced into the motor from the condenser according to a temperature control scheme performed as a function of a monitored temperature in the motor, a first temperature threshold, and a second temperature threshold lower than the first temperature threshold. The temperature control scheme includes a motor cooling control process that adjusts the position of the motor cooling valve based on a stator winding temperature set point relating to stator windings of the motor. A proportionally limited close command override associated with a first temperature range above the second temperature threshold proportionally limits a close command provided to the motor cooling valve.

Abstract: A control system includes processing and memory circuitry, the memory circuitry storing a temperature-based capacity control scheme for a chiller system and the processing circuitry being configured to perform the temperature-based capacity control scheme. The motor temperature-based capacity control scheme is performed as a function of a monitored temperature in a motor configured to drive a compressor of the chiller system, a first temperature threshold corresponding to the monitored temperature, and a second temperature threshold corresponding to the monitored temperature higher than the first temperature threshold.

Abstract: A chiller system includes a compressor, a condenser and an evaporator in fluid communication. A motor drives the compressor. A variable speed drive powers the motor. An oil heater and pump system circulate heated lubricating oil in the compressor. A control panel is arranged to determine whether an input parameter is greater than or equal to a threshold parameter; deactivate the VSD in response to sensing that the input parameter is less than the threshold parameter; determine at least one chiller capacity control parameter at a point when the VSD is deactivated, and maintain the at least one chiller capacity control parameter while the VSD is deactivated; determine that the input parameter has been restored; determine a motor rotation and motor rotational speed; and in response to determining that the input parameter is restored and the motor is rotating in a forward direction, reactivate the VSD.

Abstract: A method and apparatus for controlling temperature of a compressor motor (170) having a motor cooling circuit in a refrigeration system (1014) is provided. The motor cooling circuit includes a second expansion valve (1043) providing fluid communication between the condenser and the compressor motor. The compressor motor (170) is in fluid communication with the refrigeration circuit (1014) between downstream of the first expansion valve (1040) and a compressor inlet. Refrigerant is provided as a cooling fluid to the motor cooling circuit. A primary PID loop (402) and a secondary PID loop (414) are used to control the temperature and the flow of refrigerant to the motor (170).

Abstract: A method and apparatus for controlling temperature of a compressor motor (170) having a motor cooling circuit in a refrigeration system (1014) is provided. The motor cooling circuit includes a second expansion valve (1043) providing fluid communication between the condenser and the compressor motor. The compressor motor (170) is in fluid communication with the refrigeration circuit (1014) between downstream of the first expansion valve (1040) and a compressor inlet. Refrigerant is provided as a cooling fluid to the motor cooling circuit. A primary PID loop (402) and a secondary PID loop (414) are used to control the temperature and the flow of refrigerant to the motor (170).