Abstract: A fan blade assembly with wear mitigation characteristics is disclosed. In a titanium hub, dovetail shaped slots are used for accommodating dovetail shaped roots of fan blades. At least the inwardly facing walls of the dovetail shaped slots are coated with a dry film lubricant. The inwardly directed pressure faces of the dovetail shaped root of the fan blades are covered with polymeric wear mitigation pads. The combination of wear mitigation pads on the pressure faces of the root of the fan blade in combination with a dry film lubricant coating on the inwardly directed walls of the dovetail shaped slots in the hub provide excellent wear mitigation characteristics and prolong the life of the fan blades.

Abstract: A method of stripping gamma/gamma prime polycrystalline alloy bond coats from single crystal gamma/gamma prime nickel based superalloys, including the steps of grit blasting followed by the use of hydrochloric acid solutions, followed by rinsing. The cycle may be repeated several times, with visual inspection between cycles.

Abstract: An aluminum alloy component is protected by an electrodeposited aluminum coating. An electrodeposited intermediate aluminum-transition metal alloy and/or rare earth metal alloy layer between the aluminum alloy substrate and the protective coating enhances coating adhesion and corrosion resistance. The intermediate layer is formed by room temperature electrodeposition in ionic liquids.

Abstract: A method for making a component for a gas turbine engine comprises forming a non-metal substrate having at least one metal receiving surface. A cathode is formed corresponding to a shape of the at least one metal receiving surface. The cathode is submerged into an ionic liquid plating solution. The solution comprises a source of metal cations and a first ionic liquid solvent. An electrical current is applied through the plating solution to the cathode, thereby depositing metal cations onto the cathode and forming an outer metal element The outer metal element is secured to the at least one metal receiving surface of the non-metal substrate.

Abstract: A method of stripping gamma/gamma prime polycrystalline alloy bond coats from single crystal gamma/gamma prime nickel based superalloys, including the steps of grit blasting followed by the use of hydrochloric acid solutions, followed by rinsing. The cycle may be repeated several times, with visual inspection between cycles.

Abstract: A coating method includes depositing a coating material onto a turbine engine component using an ionic liquid that is a melt of the salt. The coating material includes aluminum. The turbine engine component is then heat treated to react with at least one element of the coating material with at least one other element to form a protective coating on the component.

Abstract: A method of surface treating a metallic article includes the step of chemically removing a surface layer having titanium alloy alpha-phase precipitation to expose a core having titanium alloy beta-phase. In one example, the chemical removal includes using a first solution having nitric acid and hydrofluoric acid, and a second solution having nitric acid.

Abstract: The present invention relates to a feedback controlled stripping system with integrated water management and acid recycling system. The system comprises a stripping tank containing an electrolyte bath stripping solution for removing a coating from at least one workpiece immersed in the stripping solution while a controlled absolute electrical potential is maintained on the at least one workpiece with respect to a reference electrode also immersed in the stripping solution, a rinse tank for rinsing the workpiece(s) after removal of the workpiece(s) from the stripping tank, and a distillation unit for receiving electrolyte containing dissolved metals from the stripping tank, for purifying the electrolyte received from the stripping tank, and for returning the purified electrolyte to the stripping tank. In a preferred embodiment, the stripping tank, the rinse tank, and the distillation unit are mounted to a skid. The system further includes a control module.

Abstract: The present invention relates to a feedback controlled stripping system with integrated water management and acid recycling system. The system comprises a stripping tank containing an electrolyte bath stripping solution for removing a coating from at least one workpiece immersed in the stripping solution while a controlled absolute electrical potential is maintained on the at least one workpiece with respect to a reference electrode also immersed in the stripping solution, a rinse tank for rinsing the workpiece(s) after removal of the workpiece(s) from the stripping tank, and a distillation unit for receiving electrolyte containing dissolved metals from the stripping tank, for purifying the electrolyte received from the stripping tank, and for returning the purified electrolyte to the stripping tank. In a preferred embodiment, the stripping tank, the rinse tank, and the distillation unit are mounted to a skid. The system further includes a control module.