Abstract: A lightweight radio/CD player for vehicular application is virtually “fastenerless” and includes a case and frontal interface formed of polymer based material that is molded to provide details to accept audio devices such as playback mechanisms (if desired) and radio receivers, as well as the circuit boards required for electrical control and display. The case and frontal interface are of composite structure, including an insert molded electrically conductive wire mesh screen that has been pre-formed to contour with the molding operation. The wire mesh provides EMC, RFI, BCI and ESD shielding and grounding of the circuit boards via exposed wire mesh pads and adjacent ground clips. The PCB architecture is bifurcated into a first board carrying common circuit components in a surface mount configuration suitable for high volume production, and a second board carrying application specific circuit components in a wave soldered stick mount configuration.

Abstract: A rubber valve plate is sandwiched between a stator and a cover. Ports in the stator for coupling to a vacuum source and vacuum motors are aligned with poppets molded in the valve plate. A manifold in the plate joins regions surrounding the valves to couple the vacuum source to all the valves. Openings in the cover plate allow a dome of each poppet to protrude. A rotary actuator adjacent the cover is configured to selectively engage the domes to actuate certain poppets which are moved against the stator to close the port to vacuum or are allowed to move toward the cover to connect the port to vacuum.