Abstract: Methods and apparatus are provided for a fuel cell including a fuel desulfurization system. The fuel cell system includes a source of fuel and a fuel desulfurization system fluidly coupled to the source of fuel to receive the fuel in a liquid phase. The fuel desulfurization system includes a vacuum system that depressurizes the fuel to convert at least a portion of the fuel from the liquid phase to a gaseous phase. The fuel cell system also includes a fuel cell stack fluidly coupled to the fuel desulfurization system to receive fuel from the fuel desulfurization system in the gaseous phase.

Abstract: An environmental control system (ECS) having contaminants in supply air that flows into an environment includes an outside air contaminant component that senses contaminants in outside air, wherein the outside air contaminant component is upstream of the environment, A recirculated air contaminant component is provided and that senses contaminants in recirculated air supplied by the environment, wherein the recirculated air contaminant component is downstream of the environment. A voltage supply provides a non-linear variable voltage to at least one of the components. A controller is in communication with the components and the voltage supply; wherein, upon a measured resistance, from at least one of the components, that exceeds a threshold, the controller varies at least one of an outside air flow and a recirculated air flow in the ECS.

Abstract: An environmental control system includes an air conditioning subsystem; a mix manifold downstream of the air conditioning subsystem and upstream of an environment to be conditioned; and a contaminant removal subsystem downstream of the environment to be conditioned. The contaminant removal subsystem includes a first gas-liquid contactor-separator. The first gas-liquid contactor-separator includes a first packed, stationary bed that provides a heat/mass transfer surface for contact between a contaminated air from the environment and a liquid absorbent.

Abstract: An environmental control system includes an air conditioning subsystem; a mix manifold downstream of the air conditioning subsystem and upstream of an environment to be conditioned; and a contaminant removal subsystem downstream of the environment to be conditioned. The contaminant removal subsystem includes a first gas-liquid contactor-separator. The first gas-liquid contactor-separator includes a first rotating porous bed that provides a heat/mass transfer surface for contact between a contaminated air from the environment and a liquid absorbent.

Abstract: A fuel cell system is provided. The fuel cell system includes a source of fuel, and a fuel desulfurization system fluidly coupled to the source of fuel to receive the fuel in a gaseous phase. The fuel desulfurization system includes a fuel condenser that condenses at least a portion of the fuel from the gaseous phase to a liquid phase. The fuel cell system includes a reformer fluidly coupled to the fuel desulfurization system that receives the fuel from the fuel desulfurization system in the liquid phase to generate hydrogen enriched fuel and a fuel cell stack fluidly coupled to the reformer to receive the hydrogen enriched fuel.

Abstract: Apparatus are provided for a hybrid fuel cell system. The hybrid fuel cell system includes a fuel supply system. The fuel supply system includes a fuel source, a reforming subsystem and a depressurization system. The fuel source is in fluid communication with the reforming subsystem. The reforming subsystem reforms the fuel from the fuel source to generate hydrogen enriched gases, and the reforming subsystem is in fluid communication with the depressurization system. The depressurization system reduces a pressure of the hydrogen enriched gases. The hybrid fuel cell system also includes a fuel cell stack in communication with the depressurization system to receive the hydrogen enriched gases at the reduced pressure.

Abstract: Methods and apparatus are provided for a fuel cell including a fuel desulfurization system. The fuel cell system includes a source of fuel and a fuel desulfurization system fluidly coupled to the source of fuel to receive the fuel in a liquid phase. The fuel desulfurization system includes a vacuum system that depressurizes the fuel to convert at least a portion of the fuel from the liquid phase to a gaseous phase. The fuel cell system also includes a fuel cell stack fluidly coupled to the fuel desulfurization system to receive fuel from the fuel desulfurization system in the gaseous phase.

Abstract: A method for manufacturing a solid oxide electrochemical device comprising disposing electrolyte between a first electrode and a second electrode, applying a bonding agent between the first electrode and a first interconnect, applying a sealing agent between the first electrode and the first interconnect, disposing a second interconnect adjacent to the second electrode, heating the first interconnect, the first electrode, the electrolyte, the second electrode, the second interconnect, the bonding agent, and the sealing agent to at least one intermediate temperature for at least one intermediate length of time, and then to a curing temperature, for a curing time, effective to bond and seal the first electrode to the first interconnect, wherein the at least one intermediate temperature is less than the curing temperature.

Abstract: A method of manufacturing a fuel cell stack is provided. The method provides forming an inspectable preassembly of multiple fuel cell assemblies that may be termed a pseudostack. Each fuel cell in the pseudostack has permanent electrical interconnections and sealing connections on only one of the two electrodes, namely an anode layer or a cathode layer. For example, an anode interconnect may be firmly attached to the anode layer by means of a bonding agent and a sealing agent used to seal passages on the anode layer of the fuel cell. Alternatively, seals and permanent electrical connections may be made on the cathode layer of the fuel cell, and not on the anode layer.

Abstract: A method of manufacturing a fuel cell stack is provided. The method provides forming an inspectable preassembly of multiple fuel cell assemblies that may be termed a pseudostack. Each fuel cell in the pseudostack has permanent electrical interconnections and sealing connections on only one of the two electrodes, namely an anode layer or a cathode layer. For example, an anode interconnect may be firmly attached to the anode layer by means of a bonding agent and a sealing agent used to seal passages on the anode layer of the fuel cell. Alternatively, seals and permanent electrical connections may be made on the cathode layer of the fuel cell, and not on the anode layer.

Abstract: A method of determining temperature and temperature distribution over the surface of an object includes (a) applying a temperature sensitive film composed of material displaying change in color as a function of temperature on a surface of an object; and (b) comparing the color changes on the film with predetermined color and temperature data developed for the film. A related temperature indication device includes a temperature indication device for measuring the temperature and temperature distribution over a surface of an object comprising: a thin film composed of a plurality of fibers embedded in an inert binder wherein the plurality of metal or metal alloy fibers have a property whereby the fibers exhibit color change as a function of temperature, when the thin film is engaged with the surface of the object.

Abstract: A solid oxide fuel cell system. The solid oxide fuel cell system may include a number of fuel cells placed under load in a fuel cell stack, a number of manifold slices placed under load in a manifold column, and a number of compliant feed tubes connecting the fuel cells and the manifold slices.

Abstract: A fuel cell composite sealing structure for a fuel cell stack/module that includes a cell that comprises having a cathode and an anode sandwiching a solid electrolyte, a cathode-side interconnect adjacent the cathode (or electrolyte) and an anode-side interconnect adjacent the anode (or electrolyte), the composite sealing structure comprising a pair of composite sealant structures extending about the respective peripheries of the cathode-side and anode-side interconnects, each composite sealant structure comprising a sealing portion interposed between marginal edges of the cathode-side interconnect and the cathode (or electrolyte), and the anode-side interconnect and the anode (or electrolyte), respectively, and an adjacent sealant reservoir portion located outside the respective peripheries for supplying additional sealant to the sealing portion.

Abstract: A method for manufacturing a solid oxide electrochemical device comprising disposing electrolyte between a first electrode and a second electrode, applying a bonding agent between the first electrode and a first interconnect, applying a sealing agent between the first electrode and the first interconnect, disposing a second interconnect adjacent to the second electrode, heating the first interconnect, the first electrode, the electrolyte, the second electrode, the second interconnect, the bonding agent, and the sealing agent to at least one intermediate temperature for at least one intermediate length of time, and then to a curing temperature, for a curing time, effective to bond and seal the first electrode to the first interconnect, wherein the at least one intermediate temperature is less than the curing temperature.

Abstract: A fuel cell stack comprises multiple fuel cell assemblies, wherein each fuel cell assembly includes a fuel cell comprising an anode layer and a cathode layer, and an electrolyte interposed between the anode layer and the cathode layer. The fuel cell assembly further comprises an anode interconnect and a cathode interconnect, wherein the anode interconnect may be firmly attached to the anode layer by means of a bonding agent and a sealing agent used to seal passages on the anode layer of each fuel cell.

Abstract: To form the solid oxide fuel cell, porous, compliant and conducting anode and cathode buffers are disposed between the cell and anode and cathode flow fields respectively. Marginal gaps between the anode and cathode flow fields and margins of the cell are formed in excess of the thickness of glass based seal tape disposed between the flow field margins and the cell margins. Upon compressing the flow fields and thus the buffer layers, the seal tapes are engaged by the flow fields and cell margins. Heat is applied to reach seal working temperatures to melt the glass-based seal which, upon cooling, solidifies or hardens to form hermetic seals along the fuel cell margins.

Abstract: A method of determining temperature and temperature distribution over the surface of an object includes (a) applying a temperature sensitive film composed of material displaying change in color as a function of temperature on a surface of an object; and (b) comparing the color changes on the film with predetermined color and temperature data developed for the film.

Abstract: This invention is an improved fuel cell design for use at low pressure. The invention has a reduced number of component parts to reduce fabrication costs, as well as a simpler design that permits the size of the system to be reduced at the same time as performance is being improved. In the present design, an adjacent anode and cathode pair are fabricated using a common conductive element, with that conductive element serving to conduct the current from one cell to the adjacent one. This produces a small and simple system suitable for operating with gas fuels or alternatively directly with liquid fuels, such as methanol, dimethoxymethane, or trimethoxymethane. The use of these liquid fuels permits the storage of more energy in less volume while at the same time eliminating the need for handling compressed gases which further simplifies the fuel cell system.

Abstract: A method of fabricating a support electrode for a solid oxide fuel cell includes (a) providing a solid support electrode having an upper surface, the solid electrode comprising an electronically non-conductive material and an electronically conductive material; (b) applying a mask over the upper surface to create a desired unmasked pattern on the top surface; (c) removing the desired amount of material(s) from the unmasked pattern to a predetermined depth of the support electrode; and (d) removing the mask.

Abstract: A subassembly for a stack of electrochemical cells that includes a porous metal sheet having a first face and a second face with a hydrophobic, carbonaceous gas diffusion layer disposed within the pores along the first face of the porous metal sheet. The second face of the porous metal sheet defines a flow field while that portion of the porous metal sheet filled with the gas diffusion layer forms a current collector. The subassembly may further include a metal gas barrier metallurgically bonded to the second face of the porous metal sheet to act as a gas barrier between the porous metal sheet and a second porous metal sheet having a second gas diffusion layer disposed within the pores along a face of the second porous metal sheet. Preferably, the gas diffusion layers are applied as a paste to the porous metal sheet and then dried.