Patents by Inventor Dai Fujiwara

Dai Fujiwara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10483818
    Abstract: An insulated wire, having at least one thermosetting resin layer and at least one thermoplastic resin layer in this order, as covering layers, on a conductor having a quadrilateral cross-section, wherein, in a coating thickness of the covering layers, in each side to be formed on 4 sides of the quadrilateral cross-section of said insulated wire, a difference between the maximum value and the minimum value is each 20 ?m or less, and a value of the maximum value divided by the minimum value of the whole sides is 1.3 or more; a motor coil; and an electrical or electronic equipment.
    Type: Grant
    Filed: August 17, 2018
    Date of Patent: November 19, 2019
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Makoto Oya, Daisuke Muto, Dai Fujiwara
  • Patent number: 10325695
    Abstract: A rectangular wire having: a multilayer conductor member constructed by stacking, in a thickness direction, a rectangular metallic conductor that has a layer of a first thermoplastic resin formed on the outer periphery thereof, the first thermoplastic resin being a non-crystalline resin having no melting point or a crystalline resin having an amide bond; and a layer of a second thermoplastic resin having a melting point of 300° C. or more on the outer periphery of the multilayer conductor member.
    Type: Grant
    Filed: March 4, 2016
    Date of Patent: June 18, 2019
    Assignees: Furukawa Electric Co., Ltd., Furukawa Magnet Wire Co., Ltd.
    Inventors: Hideo Fukuda, Dai Fujiwara, Tsuneo Aoi, Hiroshi Kaneiwa, Takefumi Kaji
  • Patent number: 10319491
    Abstract: A rectangular wire having: a multilayer conductor member constructed by stacking, in a thickness direction, a rectangular metallic conductor that has a layer of a thermosetting resin formed on the outer periphery thereof, the thermosetting resin having a glass transition temperature of 100° C. or more and 200° C. or less and having a urethane bond; and a layer of a thermoplastic resin having a melting point of 300° C. or more on the outer periphery of the multilayer conductor member.
    Type: Grant
    Filed: March 4, 2016
    Date of Patent: June 11, 2019
    Assignees: Furukawa Electric Co., Ltd., Furukawa Magnet Wire Co., Ltd.
    Inventors: Hideo Fukuda, Dai Fujiwara, Tsuneo Aoi, Hiroshi Kaneiwa, Yuki Amano
  • Publication number: 20180358856
    Abstract: An insulated wire, having at least one thermosetting resin layer and at least one thermoplastic resin layer in this order, as covering layers, on a conductor having a quadrilateral cross-section, wherein, in a coating thickness of the covering layers, in each side to be formed on 4 sides of the quadrilateral cross-section of said insulated wire, a difference between the maximum value and the minimum value is each 20 ?m or less, and a value of the maximum value divided by the minimum value of the whole sides is 1.3 or more; a motor coil; and an electrical or electronic equipment.
    Type: Application
    Filed: August 17, 2018
    Publication date: December 13, 2018
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Makoto OYA, Daisuke MUTO, Dai FUJIWARA
  • Patent number: 10109389
    Abstract: A rectangular insulated wire includes a rectangular conductor having a generally rectangular cross section and a plurality of baked-coating resin layers disposed to cover the rectangular conductor. Each of the plurality of baked-coating resin layers is formed of at least one resin selected from a group comprising a polyester-based resin including a trihydric or tetrahydric alcohol constituent, a polyester imide resin, a polyamide-imide resin and a polyimide resin. An adhesion strength between the plurality of baked-coating resin layers is greater than or equal to 5 g/mm and less than or equal to 10 g/mm.
    Type: Grant
    Filed: August 25, 2016
    Date of Patent: October 23, 2018
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Hideo Fukuda, Tsuneo Aoi, Dai Fujiwara
  • Publication number: 20160365164
    Abstract: A rectangular insulated wire includes a rectangular conductor having a generally rectangular cross section and a plurality of baked-coating resin layers disposed to cover the rectangular conductor. Each of the plurality of baked-coating resin layers is formed of at least one resin selected from a group comprising a polyester-based resin including a trihydric or tetrahydric alcohol constituent, a polyester imide resin, a polyamide-imide resin and a polyimide resin. An adhesion strength between the plurality of baked-coating resin layers is greater than or equal to 5 g/mm and less than or equal to 10 g/mm.
    Type: Application
    Filed: August 25, 2016
    Publication date: December 15, 2016
    Inventors: Hideo Fukuda, Tsuneo Aoi, Dai Fujiwara
  • Patent number: 9514863
    Abstract: An inverter surge-resistant insulated wire has a baked enamel layer(s) around the outer periphery of a conductor having a rectangular cross-section, an extrusion-coated resin layer(s) around the outer side thereof, and an adhesive layer having a thickness of 2-20 ?m between the baked enamel layer and the extrusion-coated resin layer. A cross-sectional shape of the baked enamel layer and the extrusion-coated resin layer in the cross-section of the wire is rectangular. In the cross-sectional shape formed by the baked enamel layer and the extrusion-coated resin layer surrounding the conductor in a cross-sectional view, at least a pair of two sides of two pairs of two sides opposing at the upper side and the downside or at the right side and the left side with respect to the conductor meet the conditions that a total thickness of the baked enamel layer and the extrusion-coated resin layer is 80 ?m or more.
    Type: Grant
    Filed: October 6, 2014
    Date of Patent: December 6, 2016
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Hideo Fukuda, Daisuke Muto, Dai Fujiwara, Keiichi Tomizawa, Tsuneo Aoi
  • Publication number: 20160189824
    Abstract: A rectangular wire having: a multilayer conductor member constructed by stacking, in a thickness direction, a rectangular metallic conductor that has a layer of a thermosetting resin formed on the outer periphery thereof, the thermosetting resin having a glass transition temperature of 100° C. or more and 200° C. or less and having a urethane bond; and a layer of a thermoplastic resin having a melting point of 300° C. or more on the outer periphery of the multilayer conductor member.
    Type: Application
    Filed: March 4, 2016
    Publication date: June 30, 2016
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Hideo FUKUDA, Dai FUJIWARA, Tsuneo AOI, Hiroshi KANEIWA, Takefumi KAJI
  • Publication number: 20160189826
    Abstract: A rectangular wire having: a multilayer conductor member constructed by stacking, in a thickness direction, a rectangular metallic conductor that has a layer of a first thermoplastic resin formed on the outer periphery thereof, the first thermoplastic resin being a non-crystalline resin having no melting point or a crystalline resin having an amide bond; and a layer of a second thermoplastic resin having a melting point of 300° C. or more on the outer periphery of the multilayer conductor member.
    Type: Application
    Filed: March 4, 2016
    Publication date: June 30, 2016
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Hideo FUKUDA, Dai FUJIWARA, Tsuneo AOI, Hiroshi KANEIWA, Takefumi KAJI
  • Publication number: 20150027748
    Abstract: An inverter surge-resistant insulated wire, having at least one baked enamel layer around the outer periphery of a conductor having a rectangular cross-section, at least one extrusion-coated resin layer around the outer side thereof, and an adhesive layer having a thickness of 2 to 20 ?m between the baked enamel layer and the extrusion-coated resin layer, wherein each of the at least one extrusion-coated resin layer on the adhesive layer is formed by the same resin, a cross-sectional shape of the baked enamel layer and the extrusion-coated resin layer in the cross-section of the inverter surge-resistant insulated wire is rectangular, and in the cross-sectional shape formed by the baked enamel layer and the extrusion-coated resin layer surrounding the conductor in a cross-sectional view, at least a pair of two sides of two pairs of two sides opposing at the upper side and the downside or at the right side and the left side with respect to the conductor each meet the conditions that a total thickness of the bak
    Type: Application
    Filed: October 6, 2014
    Publication date: January 29, 2015
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Hideo FUKUDA, Daisuke MUTO, Dai FUJIWARA, Keiichi TOMIZAWA, Tsuneo AOI
  • Patent number: 8586869
    Abstract: An inverter surge-resistant insulated wire, having an enamel baked layer, an adhesive layer, and an extrusion-coated resin layer, around the outer periphery of a conductor, wherein the sum of the thickness of the enamel baked layer, the extrusion-coated resin layer, and the adhesive layer is 60 ?m or more, wherein the thickness of the enamel baked layer is 50 ?m or less, and wherein the extrusion-coated resin layer is formed from a polyphenylene sulfide resin composition, which contains a polyphenylene sulfide polymer having a melt viscosity at 300° C. of 100 Pa·s or more, 2 to 8 mass % of a thermoplastic elastomer, and an antioxidant, and which has a tensile modulus of elasticity at 25° C. of 2,500 MPa or more, and a tensile modulus of elasticity at 250° C. of 10 MPa or more.
    Type: Grant
    Filed: February 25, 2011
    Date of Patent: November 19, 2013
    Assignees: Furukawa Electric Co., Ltd., Denso Corporation, DIC Corporation
    Inventors: Tsuneo Aoi, Dai Fujiwara, Daisuke Muto, Hiromitsu Asai, Shinji Kouda, Fumiaki Abe
  • Patent number: 8518535
    Abstract: A multilayer insulated wire, comprising: a conductor; and at least three extruded insulation layers covering the conductor, which extruded insulation layers comprise: (A) an outermost layer composed of an extruded covering layer of a resin whose elongation rate after heat treatment by immersion in a solder at 150° C. for two seconds is at least 290% and at least equal to elongation rate before the heat treatment; (B) an innermost layer comprising a resin whose elongation rate after heat treatment by immersion in a solder at 150° C. for two seconds is at least 290% and at least equal to elongation rate before the heat treatment; and (C) an insulation layer that is placed between the outermost layer and the innermost layer and that is composed of an extruded covering layer of a crystalline resin with a melting point of at least 280° C. or an amorphous resin with a glass transition temperature of at least 200° C.; and a transformer having the multilayer insulated wire.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: August 27, 2013
    Assignee: The Furukawa Electric., Ltd.
    Inventors: Hideo Fukuda, Makoto Onodera, Dai Fujiwara, Minoru Saito, Tsuneo Aoi, Isamu Kobayashi, Junichi Ishizuka, Noriyoshi Fushimi
  • Publication number: 20110226508
    Abstract: An inverter surge-resistant insulated wire, having an enamel baked layer, an adhesive layer, and an extrusion-coated resin layer, around the outer periphery of a conductor, wherein the sum of the thickness of the enamel baked layer, the extrusion-coated resin layer, and the adhesive layer is 60 ?m or more, wherein the thickness of the enamel baked layer is 50 ?m or less, and wherein the extrusion-coated resin layer is formed from a polyphenylene sulfide resin composition, which contains a polyphenylene sulfide polymer having a melt viscosity at 300° C. of 100 Pa·s or more, 2 to 8 mass % of a thermoplastic elastomer, and an antioxidant, and which has a tensile modulus of elasticity at 25° C. of 2,500 MPa or more, and a tensile modulus of elasticity at 250° C. of 10 MPa or more.
    Type: Application
    Filed: February 25, 2011
    Publication date: September 22, 2011
    Applicants: FURUKAWA ELECTRIC CO., LTD., DENSO CORPORATION, DIC CORPORATION
    Inventors: Tsuneo AOI, Dai FUJIWARA, Daisuke MUTO, Hiromitsu ASAI, Shinji KOUDA, Fumiaki ABE
  • Publication number: 20080187759
    Abstract: A multilayer insulated wire, comprising: a conductor; and at least three extruded insulation layers covering the conductor, which extruded insulation layers comprise: (A) an outermost layer composed of an extruded covering layer of a resin whose elongation rate after heat treatment by immersion in a solder at 150° C. for two seconds is at least 290% and at least equal to elongation rate before the heat treatment; (B) an innermost layer comprising a resin whose elongation rate after heat treatment by immersion in a solder at 150° C. for two seconds is at least 290% and at least equal to elongation rate before the heat treatment; and (C) an insulation layer that is placed between the outermost layer and the innermost layer and that is composed of an extruded covering layer of a crystalline resin with a melting point of at least 280° C. or an amorphous resin with a glass transition temperature of at least 200° C.; and a transformer having the multilayer insulated wire.
    Type: Application
    Filed: March 27, 2008
    Publication date: August 7, 2008
    Inventors: Hideo Fukuda, Makoto Onodera, Dai Fujiwara, Minoru Saito, Tsuneo Aoi, Isamu Kobayashi, Junichi Ishizuka, Noriyoshi Fushimi