Patents by Inventor Daichi Kosaka

Daichi Kosaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11721805
    Abstract: Provided is a negative electrode active material that contains silicon clathrate II and that is suitable for a negative electrode of a lithium ion secondary battery. The negative electrode active material includes a silicon material in which silicon clathrate II represented by composition formula NaxSi136 (0?x?10) is contained and a volume of a pore having a diameter of not greater than 100 nm is not less than 0.025 cm3/g.
    Type: Grant
    Filed: August 25, 2020
    Date of Patent: August 8, 2023
    Assignees: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masanori Harata, Tatsuya Eguchi, Masakazu Murase, Jun Yoshida, Kazuhiro Suzuki, Daichi Kosaka, Shinji Nakanishi
  • Patent number: 11600817
    Abstract: Provided is a novel production method for producing silicon clathrate II. In the production method for producing silicon clathrate II, in a reaction system in which a Na—Si alloy containing Na and Si and an Na getter agent coexist so as not to be in contact with each other, the Na—Si alloy is heated and Na evaporated from the Na—Si alloy is thus caused to react with the Na getter agent to reduce an amount of Na in the Na—Si alloy.
    Type: Grant
    Filed: August 25, 2020
    Date of Patent: March 7, 2023
    Assignees: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masanori Harata, Jun Yoshida, Kazuhiro Suzuki, Daichi Kosaka, Shinji Nakanishi
  • Patent number: 11569502
    Abstract: When a layered rock-salt type cathode active material and a sulfide solid electrolyte are mixed to be a cathode mixture, and an all solid-state battery is obtained using this mixture, oxygen is released from the cathode active material when the battery is charged, and the sulfide solid electrolyte is oxidized, increasing the battery internal resistance. To increase the concentration of cobalt inside the active material, and at the same time to lower the concentration of cobalt of the surface of the cathode active material, to suppress oxygen release in charging, specifically, a cathode mixture includes: a cathode active material; and a sulfide solid electrolyte, wherein the cathode active material has a layered rock-salt crystal phase, and is made of a composite oxide containing Li, Ni, Co, and Mn, and the concentration of cobalt inside the cathode active material is higher than that of a surface of the cathode active material.
    Type: Grant
    Filed: November 19, 2018
    Date of Patent: January 31, 2023
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Daichi Kosaka, Jun Yoshida
  • Patent number: 11527750
    Abstract: A main object of the present disclosure is to provide an active material whose volume variation due to charge and discharge is small. The present disclosure achieves the object by providing an active material comprising a primary particle including at least one crystal phase of a Type I silicon clathrate and a Type II silicon clathrate, and the primary particle includes a void inside thereof.
    Type: Grant
    Filed: October 30, 2019
    Date of Patent: December 13, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Daichi Kosaka, Jun Yoshida, Tetsuya Waseda, Takamasa Otomo
  • Patent number: 11296315
    Abstract: A main object of the present disclosure is to provide a battery with excellent capacity. The present disclosure achieves the object by providing a battery comprising a cathode layer, an electrolyte layer, and an anode layer, in this order, and the anode layer includes a silicon clathrate compound, as an anode active material, the silicon clathrate compound has a composition represented by MxSi46, wherein M is a metal element, x satisfies 0<x<46, and includes a crystal phase of a Type I silicon clathrate, and an average primary particle size of the silicon clathrate compound is 50 nm or more and 3000 nm or less.
    Type: Grant
    Filed: July 8, 2019
    Date of Patent: April 5, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun Yoshida, Daichi Kosaka, Takamasa Otomo, Hideyuki Nakano
  • Patent number: 11088367
    Abstract: A main object of the present disclosure is to provide a novel active material of which volume change due to charge and discharge is small. The present disclosure achieves the object by providing a method for producing an active material having a composition represented by NaxMySi46 (M is a metal element other than Na, x and y satisfy 0<x, 0?y, y?x, and 0<x+y<8), and a silicon clathrate I type crystal phase, the method comprising: a preparing step of preparing a precursor compound having the silicon clathrate I type crystal phase; and a liquid treatment step of bringing the precursor compound into contact with a polar liquid so as to desorb a Na element from the precursor compound and obtain the active material.
    Type: Grant
    Filed: October 7, 2019
    Date of Patent: August 10, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Daichi Kosaka, Jun Yoshida, Tetsuya Waseda, Takamasa Otomo
  • Patent number: 11075372
    Abstract: A main object of the present disclosure is to provide a novel active material whose volume variation due to charge/discharge is small. The present disclosure achieves the object by providing an active material having a composition represented by NaxMySi46, wherein M is a metal element other than Na, x and y satisfy 0<x, 0?y, y?x and 0<x+y<8, and comprising a crystal phase of a Type I silicon clathrate.
    Type: Grant
    Filed: July 5, 2019
    Date of Patent: July 27, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun Yoshida, Daichi Kosaka, Takamasa Otomo, Tetsuya Waseda, Hideyuki Nakano
  • Publication number: 20210066713
    Abstract: Provided is a negative electrode active material that contains silicon clathrate II and that is suitable for a negative electrode of a lithium ion secondary battery. The negative electrode active material includes a silicon material in which silicon clathrate II represented by composition formula NaxSi136 (0?x?10) is contained and a volume of a pore having a diameter of not greater than 100 nm is not less than 0.025 cm3/g.
    Type: Application
    Filed: August 25, 2020
    Publication date: March 4, 2021
    Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masanori HARATA, Tatsuya EGUCHI, Masakazu MURASE, Jun YOSHIDA, Kazuhiro SUZUKI, Daichi KOSAKA, Shinji NAKANISHI
  • Publication number: 20210066714
    Abstract: Provided is a novel production method for producing silicon clathrate II. In the production method for producing silicon clathrate II, in a reaction system in which a Na—Si alloy containing Na and Si and an Na getter agent coexist so as not to be in contact with each other, the Na—Si alloy is heated and Na evaporated from the Na—Si alloy is thus caused to react with the Na getter agent to reduce an amount of Na in the Na—Si alloy.
    Type: Application
    Filed: August 25, 2020
    Publication date: March 4, 2021
    Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKI, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masanori HARATA, Jun YOSHIDA, Kazuhiro SUZUKI, Daichi KOSAKA, Shinji NAKANISHI
  • Publication number: 20200176768
    Abstract: A main object of the present disclosure is to provide an active material whose volume variation due to charge and discharge is small. The present disclosure achieves the object by providing an active material comprising a primary particle including at least one crystal phase of a Type I silicon clathrate and a Type II silicon clathrate, and the primary particle includes a void inside thereof.
    Type: Application
    Filed: October 30, 2019
    Publication date: June 4, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Daichi KOSAKA, Jun YOSHIDA, Tetsuya WASEDA, Takamasa OTOMO
  • Publication number: 20200119352
    Abstract: A main object of the present disclosure is to provide a novel active material of which volume change due to charge and discharge is small. The present disclosure achieves the object by providing a method for producing an active material having a composition represented by NaxMySi46 (M is a metal element other than Na, x and y satisfy 0<x, 0?y, y?x, and 0<x+y<8), and a silicon clathrate I type crystal phase, the method comprising: a preparing step of preparing a precursor compound having the silicon clathrate I type crystal phase; and a liquid treatment step of bringing the precursor compound into contact with a polar liquid so as to desorb a Na element from the precursor compound and obtain the active material.
    Type: Application
    Filed: October 7, 2019
    Publication date: April 16, 2020
    Inventors: Daichi KOSAKA, Jun YOSHIDA, Tetsuya WASEDA, Takamasa OTOMO
  • Publication number: 20200020936
    Abstract: A main object of the present disclosure is to provide a battery with excellent capacity. The present disclosure achieves the object by providing a battery comprising a cathode layer, an electrolyte layer, and an anode layer, in this order, and the anode layer includes a silicon clathrate compound, as an anode active material, the silicon clathrate compound has a composition represented by MxSi46, wherein M is a metal element, x satisfies 0<x<46, and includes a crystal phase of a Type I silicon clathrate, and an average primary particle size of the silicon clathrate compound is 50 nm or more and 3000 nm or less.
    Type: Application
    Filed: July 8, 2019
    Publication date: January 16, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun YOSHIDA, Daichi KOSAKA, Takamasa OTOMO, Hideyuki NAKANO
  • Publication number: 20200020929
    Abstract: A main object of the present disclosure is to provide a novel active material whose volume variation due to charge/discharge is small. The present disclosure achieves the object by providing an active material having a composition represented by NaxMySi46, wherein M is a metal element other than Na, x and y satisfy 0<x, 0?y, y?x and 0<x+y<8, and comprising a crystal phase of a Type I silicon clathrate.
    Type: Application
    Filed: July 5, 2019
    Publication date: January 16, 2020
    Inventors: Jun YOSHIDA, Daichi KOSAKA, Takamasa OTOMO, Tetsuya WASEDA, Hideyuki NAKANO
  • Publication number: 20190221843
    Abstract: When a layered rock-salt type cathode active material and a sulfide solid electrolyte are mixed to be a cathode mixture, and an all solid-state battery is obtained using this mixture, oxygen is released from the cathode active material when the battery is charged, and the sulfide solid electrolyte is oxidized, increasing the battery internal resistance. To increase the concentration of cobalt inside the active material, and at the same time to lower the concentration of cobalt of the surface of the cathode active material, to suppress oxygen release in charging, specifically, a cathode mixture includes: a cathode active material; and a sulfide solid electrolyte, wherein the cathode active material has a layered rock-salt crystal phase, and is made of a composite oxide containing Li, Ni, Co, and Mn, and the concentration of cobalt inside the cathode active material is higher than that of a surface of the cathode active material.
    Type: Application
    Filed: November 19, 2018
    Publication date: July 18, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Daichi KOSAKA, Jun YOSHIDA
  • Publication number: 20190181432
    Abstract: An object of the present disclosure is to provide a cathode mixture with high energy density per volume. The present disclosure achieves the object by providing a cathode mixture to be used in an all solid state battery, the cathode mixture comprising: a first cathode active material, a second cathode active material, and a sulfide solid electrolyte; and a ratio of an average particle diameter of the first cathode active material to an average particle diameter of the second cathode active material is 2.0 or more and 4.3 or less.
    Type: Application
    Filed: November 30, 2018
    Publication date: June 13, 2019
    Inventors: Yuhki YUI, Daichi KOSAKA, Jun YOSHIDA
  • Patent number: 10297874
    Abstract: A method of manufacturing an all-solid-state battery includes a lamination step of laminating a deactivated lithium-containing negative electrode active material layer containing deactivated lithium, a solid electrolyte layer for the all-solid-state battery, and a positive electrode active material layer for the all-solid-state battery such that the solid electrolyte layer for the all-solid-state battery is disposed between the deactivated lithium-containing negative electrode active material layer and the positive electrode active material layer for the all-solid-state battery.
    Type: Grant
    Filed: September 14, 2016
    Date of Patent: May 21, 2019
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Keisuke Omori, Hajime Hasegawa, Kengo Haga, Mitsutoshi Otaki, Norihiro Ose, Daichi Kosaka, Masato Hozumi
  • Patent number: 9897192
    Abstract: A lubricating structure for a speed reducer includes: a case; a first reduction gear pair provided inside the case; a second reduction gear pair provided inside the case; a first catch tank arranged inside the case; a second catch tank arranged inside the case; a partition member that includes a partition wall that partitions an inside of the case into a first accommodation space in which the first reduction gear pair is accommodated and a second accommodation space in which the second reduction gear pair is accommodated; a first oil passage communicating with the first accommodation space and configured to guide lubricating oil to the first catch tank; a second oil passage communicating with the second accommodation space and configured to guide lubricating oil to the second catch tank; and a communication port provided in the partition member and communicating the first oil passage with the second oil passage.
    Type: Grant
    Filed: October 29, 2015
    Date of Patent: February 20, 2018
    Assignees: AISIN SEIKI KABUSHIKI KAISHA, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yasuaki Tahara, Noriaki Nonaka, Yoshifumi Ashihara, Jun Mikami, Satori Ito, Daichi Kosaka, Yoshihiro Ikushima, Masaya Michishita, Atsushi Kajikawa
  • Patent number: 9882234
    Abstract: An all-solid battery having stacked therein, in order, a positive electrode laminate, an intermediate solid electrolyte layer, and a negative electrode laminate is manufactured by a first pressing step (i) of applying pressure to the positive electrode laminate, a second pressing step (ii) of applying pressure to the negative electrode laminate, and a third pressing step (iii) of applying pressure to the positive electrode laminate, the intermediate solid electrolyte layer, and the negative electrode laminate.
    Type: Grant
    Filed: June 9, 2016
    Date of Patent: January 30, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Daichi Kosaka, Norihiro Ose, Kengo Haga, Tomoya Suzuki, Hajime Hasegawa, Keisuke Omori
  • Patent number: 9786946
    Abstract: A solid-state battery comprising a stack including at least one unit cell including a positive electrode layer including a positive electrode active material, a negative electrode layer including a negative electrode active material, and a solid electrolyte layer laminated between the positive and negative electrode layers, and an outer covering accommodating the stack, wherein the solid-state battery further including a pressure receiving member provided on at least a part of a periphery of the outer covering, and wherein the pressure receiving member has a thickness of less than a total thickness of the stack and the outer covering in a stacking direction of the unit cell.
    Type: Grant
    Filed: March 18, 2015
    Date of Patent: October 10, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomoharu Sasaoka, Norihiro Ose, Hajime Hasegawa, Kazuhito Kato, Kengo Haga, Daichi Kosaka
  • Publication number: 20170077548
    Abstract: A method of manufacturing an all-solid-state battery includes a lamination step of laminating a deactivated lithium-containing negative electrode active material layer containing deactivated lithium, a solid electrolyte layer for the all-solid-state battery, and a positive electrode active material layer for the all-solid-state battery such that the solid electrolyte layer for the all-solid-state battery is disposed between the deactivated lithium-containing negative electrode active material layer and the positive electrode active material layer for the all-solid-state battery.
    Type: Application
    Filed: September 14, 2016
    Publication date: March 16, 2017
    Inventors: Keisuke Omori, Hajime Hasegawa, Kengo Haga, Mitsutoshi Otaki, Norihiro Ose, Daichi Kosaka, Masato Hozumi