Patents by Inventor Daiji Nagaoka

Daiji Nagaoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10947884
    Abstract: The present invention is provided with: a SOx purge control unit that executes catalyst regeneration processing that maintains the temperature of a NOx occlusion/reduction catalyst at a prescribed recovery temperature; a catalyst temperature estimation unit that estimates catalyst temperature on the basis of the amount of unburnt fuel contained in exhaust and of a catalyst heat generation amount; a second exhaust temperature sensor that is arranged further to an exhaust downstream side than the catalyst and that detects exhaust temperature; and a heat generation amount correction value setting unit that, during the execution of the catalyst regeneration processing, on the basis of an estimated catalyst temperature estimated by the catalyst temperature estimation unit and of an actual exhaust temperature detected by the second exhaust temperature sensor, obtains a heat generation amount correction value that is used to correct the heat generation amount of the catalyst.
    Type: Grant
    Filed: March 23, 2016
    Date of Patent: March 16, 2021
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Teruo Nakada, Takayuki Sakamoto, Daiji Nagaoka
  • Patent number: 10837336
    Abstract: A control apparatus (12): creates a torque correction table indicating a relationship between a change rate of an intake air amount, a change of the main injection amount and the main injection timing of a fuel injection apparatus (8) in the torque value of a diesel engine (1) in a lean state; measures an intake air amount in a rich state by using an MAF sensor (11); calculates a change rate of the measured intake air amount for the intake air amount in the lean state; obtains a correction value of the main injection amount and a correction value of the main injection timing of the fuel injection apparatus (8) based on the calculated change rate and the torque correction table; and performs an injection of the fuel in the rich state at the main injection amount and the main injection timing, corrected by the respective correction values.
    Type: Grant
    Filed: May 11, 2017
    Date of Patent: November 17, 2020
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Daiji Nagaoka, Takayuki Sakamoto
  • Patent number: 10753245
    Abstract: A rich-wait-time threshold value is set based on the NOx discharge amount per unit time discharged from an internal combustion engine. When the elapsed time, i.e. either the elapsed engine operation time since rich control was performed on a lean NOx trap catalyst device, or the elapsed engine operation time since the engine was started, becomes equal to or greater than the rich-wait-time threshold value, a determination that the rich control be started is added as a necessary condition for starting the rich control. Accordingly, an exhaust gas purification system for an internal combustion engine, an internal combustion engine, and an exhaust gas purification method for an internal combustion engine are provided, with which the execution timing of the rich control for recovering the NOx occlusion capacity of the lean NOx trap catalyst device is rendered more appropriate, and thus NOx reduction is performed with little fuel consumption deterioration.
    Type: Grant
    Filed: February 1, 2016
    Date of Patent: August 25, 2020
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Daiji Nagaoka, Teruo Nakada, Takayuki Sakamoto
  • Patent number: 10690073
    Abstract: An exhaust purification system includes: an NOx reduction type catalyst; an MAF sensor; an SOx purge control unit that uses an air system control having an intake air amount feedback-controlled based on a target intake air amount and an injection system control for a target injection increase amount set based on the target intake air amount, and a fuel injection amount feedback-controlled based on the target injection increase amount; an SOx purge prohibition processing unit that prohibits an SOx purge control; and a warming mode control unit that open-loop controls an air system when the SOx purge control is prohibited, controls the fuel injection amount, and maintains the exhaust gas at a temperature. The SOx purge control unit executes the injection system control by switching the target intake air amount into an actual intake air amount when starting the SOx purge control after a warming mode control is ended.
    Type: Grant
    Filed: February 25, 2016
    Date of Patent: June 23, 2020
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Teruo Nakada, Takayuki Sakamoto, Daiji Nagaoka, Tomohiro Korenaga
  • Patent number: 10683788
    Abstract: An exhaust purification system includes a NOx-occlusion-reduction-type catalyst that occludes NOx in exhaust in a lean state and reduces and purifies the occluded NOx in exhaust in a rich state, and a NOx purge rich control unit that executes NOx purge of reducing and purifying the occluded NOx by putting the exhaust into the rich state by fuel injection control, where a catalyst temperature of the NOx-occlusion-reduction-type catalyst is equal to or higher than a catalyst temperature threshold value and a NOx occlusion amount of the NOx-occlusion-reduction-type catalyst is equal to or higher than an NOx occlusion amount threshold value, and executes the NOx purge when the catalyst temperature is lower than a catalyst temperature threshold value.
    Type: Grant
    Filed: March 15, 2016
    Date of Patent: June 16, 2020
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Teruo Nakada, Takayuki Sakamoto, Daiji Nagaoka
  • Patent number: 10677128
    Abstract: Provided is an exhaust purification system including: an NOx occlusion reduction type catalyst that is provided in an exhaust system of an internal combustion engine, and occludes NOx when an exhaust gas is in a lean state, and reduces the NOx when the exhaust gas is in a rich state; a regeneration control unit that executes a regeneration process of bringing the exhaust gas into a rich state to reduce the NOx occluded in the NOx occlusion reduction type catalyst; a storing unit that stores an exhaust lambda prediction value in advance when the regeneration process is executed; a reduction amount estimating unit that estimates an NOx reduction amount when the regeneration process is executed; and a prohibition unit that prohibits the execution of the regeneration process by the regeneration control unit when the estimated NOx reduction amount is less than a predetermined lower limit threshold.
    Type: Grant
    Filed: February 25, 2016
    Date of Patent: June 9, 2020
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Teruo Nakada, Takayuki Sakamoto, Daiji Nagaoka, Hiroyuki Yuza
  • Patent number: 10677136
    Abstract: An internal combustion engine control device including an oxidation catalyst heating value estimation unit 88A, a NOx catalyst heating value estimation unit 88B, an oxidation catalyst temperature estimation unit 88C, a NOx catalyst temperature estimation unit 88D, and switches 801, 802, 803 that switch between an enabled state in which processing performed by the oxidation catalyst heating value estimation unit 88A and the oxidation catalyst temperature estimation unit 88C is executed and a disabled state in which the processing performed by the oxidation catalyst heating value estimation unit 88A and the oxidation catalyst temperature estimation unit 88C is not executed, wherein the control device is configured to be applied to both an exhaust gas purification system including an NOx-occlusion-reduction-type catalyst and an oxidation catalyst and an exhaust gas purification system including the NOx-occlusion-reduction-type catalyst and not including the oxidation catalyst.
    Type: Grant
    Filed: March 1, 2016
    Date of Patent: June 9, 2020
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Teruo Nakada, Takayuki Sakamoto, Daiji Nagaoka
  • Patent number: 10675587
    Abstract: An exhaust purification system including a NOx catalyst 32 provided in an exhaust passage of an internal combustion engine 10 and purifying NOx in exhaust; a MAF sensor 40 for acquiring an air flow-rate of the internal-combustion engine 10; a control unit 60, 70 that execute catalyst regeneration treatment of recovering a NOx purification ability of the NOx catalyst 32 by performing, in combination, air-based control of reducing air flow-rate of the internal-combustion engine 10 to a predetermined target air flow-rate and injection-based control of increasing a fuel injection amount, wherein, in a case of executing the catalyst regeneration treatment, the control unit 60, 70 starts with the air-based control and starts the injection-based control when the air flow-rate acquired by the MAF sensor 40 is reduced to the target air flow-rate.
    Type: Grant
    Filed: March 8, 2016
    Date of Patent: June 9, 2020
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Teruo Nakada, Takayuki Sakamoto, Daiji Nagaoka, Hiroyuki Yuza
  • Patent number: 10669909
    Abstract: An exhaust purification system is provided with a NOx-occlusion-reduction-type catalyst and a NOx purge rich control unit that executes NOx purge of reducing and purifying the occluded NOx by putting the exhaust into a rich state by fuel injection control, in a case where a catalyst temperature of the NOx-occlusion-reduction-type catalyst is equal to or higher than a catalyst temperature threshold value and a NOx occlusion amount of the NOx-occlusion-reduction-type catalyst is equal to or higher than an NOx occlusion amount threshold value, and executes the NOx purge even when the NOx occlusion amount is less than the NOx occlusion amount threshold value, in a case where the catalyst temperature is equal to or higher than a catalyst temperature threshold value which is greater than the catalyst temperature threshold value.
    Type: Grant
    Filed: March 16, 2016
    Date of Patent: June 2, 2020
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Teruo Nakada, Takayuki Sakamoto, Daiji Nagaoka
  • Patent number: 10570798
    Abstract: There is provided: a NOx occlusion reduction-type catalyst that is provided in an exhaust passage of an internal combustion engine, occludes NOx in exhaust when the exhaust is in a lean state, and reduces and purifies the occluded NOx when the exhaust is in a rich state; an exhaust injector that is provided in the exhaust passage and is positioned further upstream than the NOx occlusion reduction-type catalyst; a NOx-purging control unit that performs NOx purging of reducing and purifying the NOx occluded in the NOx occlusion reduction-type catalyst by lowering the exhaust to a prescribed target lambda by fuel injection by the exhaust injector; and a NOx-purging-prohibition processing unit that inhibits performance of the NOx purging in a case where the exhaust cannot be lowered to the target lambda even if the fuel injection is performed at a maximum limit injection amount of the exhaust injector.
    Type: Grant
    Filed: January 18, 2016
    Date of Patent: February 25, 2020
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Teruo Nakada, Takayuki Sakamoto, Daiji Nagaoka, Hiroyuki Yuza
  • Patent number: 10480436
    Abstract: There is provided: a NOx-occlusion-reduction-type catalyst 32 that is provided in an exhaust passage 13 of an internal combustion engine 10; a NOx purge control unit 60 that performs a NOx purge control of setting the exhaust in the rich state and reducing and purifying NOx occluded in the NOx-occlusion-reduction-type catalyst 32; and a NOx purge inhibition processing unit 70 that inhibits NOx purge control when the internal combustion engine 10 becomes a motoring state in which fuel injection is stopped, and inhibiting, when the internal combustion engine 10 has started fuel injection during the inhibition of the NOx purge control, performance of the NOx purge control from the start of the fuel injection until a predetermined period of time has elapsed.
    Type: Grant
    Filed: January 20, 2016
    Date of Patent: November 19, 2019
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Teruo Nakada, Takayuki Sakamoto, Daiji Nagaoka
  • Patent number: 10480437
    Abstract: An exhaust purification system is provided with a NOx-occlusion-reduction-type catalyst 32 that occludes NOx in exhaust when the exhaust is in a lean state and reduces and purifies the occluded NOx when the exhaust is in a rich state, and a NOx purge rich control unit 140 for reducing and purifying NOx occluded in the NOx-occlusion-reduction-type catalyst 32 by putting the exhaust into the rich state by repetitively performing fuel injection control of at least one of post injection and exhaust pipe injection at a predetermined interval.
    Type: Grant
    Filed: March 16, 2016
    Date of Patent: November 19, 2019
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Teruo Nakada, Takayuki Sakamoto, Daiji Nagaoka
  • Patent number: 10465581
    Abstract: A spray device 40 sprays a liquid oxidation catalyst 41 into an interior of an upstream small-diameter pipe 32 which is disposed upstream of an oxidation catalyst 25, so that the liquid oxidation catalyst 41 is supplied to particulate matters which have accumulated on an upstream end face 31 of the oxidation catalyst 25 and a diametrically expanded pipe 33 which is disposed upstream of the upstream end face 31 to thereby oxidize and remove the accumulated particulate matters by a catalytic action of the supplied liquid oxidation catalyst 41, whereby it becomes possible to remove the particulate matters which have accumulated on the upper end face 31 of the oxidation catalyst 25 which is disposed in an exhaust passageway and a portion of the exhaust passageway which is situated upstream of the upstream end face 31.
    Type: Grant
    Filed: November 6, 2015
    Date of Patent: November 5, 2019
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Daiji Nagaoka, Masashi Gabe
  • Patent number: 10436092
    Abstract: An exhaust purification system includes an exhaust after-treatment apparatus which is provided on an exhaust passage of an internal combustion engine and which includes catalysts for purifying exhaust gas, a catalyst temperature retention control module for executing a catalyst temperature retention control in which an intake air flow is reduced to thereby suppress a reduction in the temperature of the catalysts when the internal combustion engine is in a motoring state where fuel injection into the internal combustion engine is stopped, and a prohibition module for prohibiting the execution of the catalyst temperature retention control in a case where an activation of an exhaust brake system is detected while the internal combustion engine is in the motoring state.
    Type: Grant
    Filed: February 12, 2016
    Date of Patent: October 8, 2019
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Teruo Nakada, Takayuki Sakamoto, Daiji Nagaoka, Hiroyuki Yuza
  • Patent number: 10415448
    Abstract: An exhaust gas cleaning system for an internal combustion engine is provided with, in an exhaust passage of an internal combustion engine and in order from an upstream side: a hydrocarbon supply unit; an upstream side catalyst unit of an oxidation catalyst, a NOx reduction catalyst, or the like; and a catalyst-equipped fine particle collection filter having a hydrocarbon adsorption function, wherein when a vehicle on which the engine is mounted accelerates after driving for a preset set time period at a temperature of exhaust gas equal to or less than a preset set exhaust gas temperature, the supply of hydrocarbon into the exhaust gas is started when an exhaust gas temperature becomes equal to or more than a preset first set temperature, and the supply of hydrocarbon is terminated when a preset termination condition is satisfied.
    Type: Grant
    Filed: June 4, 2015
    Date of Patent: September 17, 2019
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Daiji Nagaoka, Masashi Gabe
  • Patent number: 10392984
    Abstract: This NOx reduction control method is for an exhaust gas aftertreatment device having an oxidation catalyst and an LNT catalyst which are disposed in an exhaust pipe and repeating an adsorption or occlusion of NOx which is executed when an air-fuel ratio is in a lean state and a reduction of NOx which is executed when the air-fuel ratio is in a rich state, the method including executing a post-injection or an exhaust pipe injection and causing HC to be adsorbed in the oxidation catalyst when an exhaust gas temperature is low, and causing the HC which is adsorbed in the oxidation catalyst to be desorbed and reducing an adsorbed NOx in the LNT catalyst by raising the exhaust gas temperature during the rich state.
    Type: Grant
    Filed: July 13, 2015
    Date of Patent: August 27, 2019
    Assignee: ISUZU MOTORS LIMITED
    Inventor: Daiji Nagaoka
  • Patent number: 10392985
    Abstract: An exhaust purification system includes: an NOx reduction type catalyst, which is provided in an exhaust system; a temperature acquisition unit, which acquires a catalyst temperature of the NOx reduction type catalyst; and a regeneration treatment unit, which executes a catalyst regeneration to recover an NOx purification capacity, wherein the regeneration treatment unit alternately executes a rich control, in which an exhaust air fuel ratio is set to a rich state to raise a temperature of the NOx reduction type catalyst to a predetermined target temperature, and a lean control, in which the exhaust air fuel ratio is set to a lean state to lower the temperature of the NOx reduction type catalyst, and sets an execution period of the lean control based on a deviation between the catalyst temperature acquired by the temperature acquisition unit during the previous rich control and the target temperature.
    Type: Grant
    Filed: September 11, 2015
    Date of Patent: August 27, 2019
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Masaaki Nishito, Teruo Nakada, Takayuki Sakamoto, Daiji Nagaoka, Tomohiro Korenaga
  • Patent number: 10392981
    Abstract: The embodiments include: a NOx occlusion/reduction catalyst which is provided to an exhaust passage of an internal combustion engine, occludes NOx in exhaust when the exhaust is in a lean state, and reduces and purifies occluded NOx when the exhaust is in a rich state; a NOx purging control unit which, when the exhaust is in the rich state, executes NOx purging in which the NOx occluded in the NOx occlusion/reduction catalyst is reduced and purified; and a NOx-purging-prohibition processing unit which, when at least one of a plurality of prohibition conditions is fulfilled, prohibits execution of catalyst regeneration processing by the NOx purging control unit even if a catalyst-regeneration-processing start request has been issued, and, when one of the prohibition conditions is fulfilled during execution of the catalyst regeneration processing, invalidates the prohibition condition and allows continued execution of the catalyst regeneration processing by the NOx purging control unit.
    Type: Grant
    Filed: March 9, 2016
    Date of Patent: August 27, 2019
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Teruo Nakada, Takayuki Sakamoto, Daiji Nagaoka, Hiroyuki Yuza
  • Patent number: 10392986
    Abstract: An exhaust purification system includes a NOx reduction catalyst which is provided on an exhaust passage of an internal combustion engine, a SOx purging control module for executing a SOx purging control for restoring the NOx reduction catalyst from sulfur poisoning by increasing a temperature of the exhaust gas to a first target temperature at which SOx are desorbed through an injection system control to increase a fuel injection amount, a prohibition module for prohibiting an execution of the SOx purging control according to an operating state of the internal combustion engine, and a temperature retention mode control module for executing a temperature retention mode control for maintaining the temperature of the exhaust gas at a second target temperature which is lower than the first target temperature by controlling the fuel injection amount during a period of time during which the SOx purging control is prohibited.
    Type: Grant
    Filed: March 11, 2016
    Date of Patent: August 27, 2019
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Teruo Nakada, Takayuki Sakamoto, Daiji Nagaoka
  • Patent number: 10385747
    Abstract: An exhaust gas purification system for an internal combustion engine includes an oxidation catalyst device on an upstream side in an exhaust passage of an internal combustion engine and a lean NOx trap catalyst device on a downstream side, a controller which controls the exhaust gas purification system is configured to, when a temperature-rising control of an exhaust gas in a regeneration control is performed to recover a purification ability of the exhaust gas purification system, perform a control that changes a measurement position of a control temperature which is a control amount of a feedback control in the temperature-rising control, according to an excess air ratio or an oxygen concentration of the exhaust gas passing through the exhaust passage.
    Type: Grant
    Filed: February 1, 2016
    Date of Patent: August 20, 2019
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Daiji Nagaoka, Teruo Nakada, Takayuki Sakamoto