Patents by Inventor Daiji Tabayashi

Daiji Tabayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230150035
    Abstract: Provided is a cutting tool that can have a long tool life even when used to cut soft metals in particular. The cutting tool comprises a base body and a hard carbon film arranged on the base body, the hard carbon film includes an amorphous phase and a graphite phase, the density of the hard carbon film is no less than 2.5 g/cm3 and no more than 3.5 g/cm3, the degree of crystallinity of the hard carbon film is no more than 6.5%, and the average coordination number of the amorphous phase is no less than 2.5 and no more than 4.
    Type: Application
    Filed: April 24, 2020
    Publication date: May 18, 2023
    Applicants: Sumitomo Electric Hardmetal Corp., Sumitomo Electric Industries, Ltd.
    Inventors: Haruyo FUKUI, Daiji TABAYASHI, Yoshihiro SAITO, Kazuya TOKUDA, Yoshiharu UTSUMI, Hajime TAKAMATSU
  • Publication number: 20230123968
    Abstract: Provided is a cutting tool comprising a base body and a hard carbon film arranged on the base body, in which, when the cross section of the hard carbon film is observed using a high angle annular dark field scanning transmission electron microscope, the area proportion of black regions with an equivalent circle diameter of 10 nm or more is 0.7% or less, and the hard carbon film has a hydrogen content of 5 atom% or less.
    Type: Application
    Filed: April 24, 2020
    Publication date: April 20, 2023
    Applicant: Sumitomo Electric Hardmetal Corp.
    Inventors: Daiji TABAYASHI, Haruyo FUKUI, Yoshiharu UTSUMI, Hajime TAKAMATSU
  • Publication number: 20230068515
    Abstract: Provided is a cutting tool comprising a base body and a hard carbon film arranged on the base body, in which the hard carbon film includes an amorphous phase and a graphite phase, the degree of crystallinity of the hard carbon film is no more than 6.5%, and the degree of orientation of the graphite phase is no more than 6.
    Type: Application
    Filed: April 24, 2020
    Publication date: March 2, 2023
    Applicants: Sumitomo Electric Hardmetal Corp., Sumitomo Electric Industries, Ltd.
    Inventors: Daiji TABAYASHI, Haruyo FUKUI, Yoshihiro SAITO, Kazuya TOKUDA, Yoshiharu UTSUMI, Hajime TAKAMATSU
  • Patent number: 11332810
    Abstract: A cemented carbide comprises a first hard phase comprising tungsten carbide particles and a binder phase including Co and Cr. In any surface or any cross section of the cemented carbide, a region in which there is a distance X of 5 nm or less between surfaces respectively of tungsten carbide particles adjacent to each other, with the surfaces facing each other along a length L of 100 nm or more, is referred to as a WC/WC interface, and a ratio C(R)/C(C) has an average value of 0.17 or more, where C(R) and C(C) represent peak values of atomic percentages of Cr and Co, respectively, at a WC/WC interface having a distance X of 1 nm or more and 5 nm or less and having therein an atomic percentage of Co higher than an average value of atomic percentages of Co in the tungsten carbide particles+2 at %.
    Type: Grant
    Filed: July 31, 2018
    Date of Patent: May 17, 2022
    Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Yasuki Kido, Daiji Tabayashi, Shinya Imamura
  • Publication number: 20210079504
    Abstract: A cemented carbide comprises a first hard phase comprising tungsten carbide particles and a binder phase including Co and Cr. In any surface or any cross section of the cemented carbide, a region in which there is a distance X of 5 nm or less between surfaces respectively of tungsten carbide particles adjacent to each other, with the surfaces facing each other along a length L of 100 nm or more, is referred to as a WC/WC interface, and a ratio C(R)/C(C) has an average value of 0.17 or more, where C(R) and C(C) represent peak values of atomic percentages of Cr and Co, respectively, at a WC/WC interface having a distance X of 1 nm or more and 5 nm or less and having therein an atomic percentage of Co higher than an average value of atomic percentages of Co in the tungsten carbide particles+2 at %.
    Type: Application
    Filed: July 31, 2018
    Publication date: March 18, 2021
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Yasuki KIDO, Daiji TABAYASHI, Shinya IMAMURA
  • Patent number: 10745783
    Abstract: A cemented carbide comprising a first hard phase composed of tungsten carbide particles and a binder phase including Co, the cemented carbide having a ratio Nt/Na of 0.9 or more, where, in any surface or any cross section of the cemented carbide, a region in which there is a distance X of 5 nm or less between surfaces respectively of tungsten carbide particles adjacent to each other, the surfaces facing each other along a length L of 100 nm or more, is referred to as a WC/WC interface, and Na represents a total number of WC/WC interfaces and Nt represents a number of WC/WC interfaces having distance X of 1 nm or more and 5 nm or less and having therein an atomic percentage of Co higher than an average value of atomic percentages of Co in the tungsten carbide particles.
    Type: Grant
    Filed: July 2, 2018
    Date of Patent: August 18, 2020
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Yasuki Kido, Daiji Tabayashi, Shinya Imamura
  • Publication number: 20190233922
    Abstract: A cemented carbide comprising a first hard phase composed of tungsten carbide particles and a binder phase including Co, the cemented carbide having a ratio Nt/Na of 0.9 or more, where, in any surface or any cross section of the cemented carbide, a region in which there is a distance X of 5 nm or less between surfaces respectively of tungsten carbide particles adjacent to each other, the surfaces facing each other along a length L of 100 nm or more, is referred to as a WC/WC interface, and Na represents a total number of WC/WC interfaces and Nt represents a number of WC/WC interfaces having distance X of 1 nm or more and 5 nm or less and having therein an atomic percentage of Co higher than an average value of atomic percentages of Co in the tungsten carbide particles.
    Type: Application
    Filed: July 2, 2018
    Publication date: August 1, 2019
    Applicants: SUMITOMO ELECTRIC HARDMETAL CORP., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Yasuki Kido, Daiji Tabayashi, Shinya Imamura
  • Patent number: 8389108
    Abstract: A surface-coated cutting tool of the present invention includes a substrate and a coated layer formed on the substrate, and the coated layer is a physical-vapor-deposition layer having a thickness of 10 ?m or more. A surface region having a thickness of 1 ?m from a surface of the coated layer includes a first region whose integrated residual stress is a compressive stress and a second region whose integrated residual stress is a tensile stress, and the integrated residual stress of the surface region falls within the range of ?1.5 to 1.5 GPa in any region included in the surface region.
    Type: Grant
    Filed: April 24, 2009
    Date of Patent: March 5, 2013
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Hardmetal Corp.
    Inventors: Hideki Moriguchi, Makoto Setoyama, Miki Miyanaga, Junya Okida, Sachiko Koike, Daiji Tabayashi
  • Publication number: 20100260561
    Abstract: A surface-coated cutting tool of the present invention includes a substrate and a coated layer formed on the substrate, and the coated layer is a physical-vapor-deposition layer having a thickness of 10 ?m or more. A surface region having a thickness of 1 ?m from a surface of the coated layer includes a first region whose integrated residual stress is a compressive stress and a second region whose integrated residual stress is a tensile stress, and the integrated residual stress of the surface region falls within the range of ?1.5 to 1.5 GPa in any region included in the surface region.
    Type: Application
    Filed: April 24, 2009
    Publication date: October 14, 2010
    Applicants: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Hideki Moriguchi, Makoto Setoyama, Miki Miyanaga, Junya Okida, Sachiko Koike, Daiji Tabayashi