Patents by Inventor Daiki HIRAKAWA

Daiki HIRAKAWA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210331429
    Abstract: The purpose of the present invention is to obtain a fiber-reinforced composite material having excellent appearance or mechanical characteristics, whereby a three-dimensional shape is molded with high productivity while appearance defects such as fiber meandering or wrinkling are suppressed. In this method for manufacturing a fiber-reinforced composite material, when a stack in which a plurality of sheet-shaped prepregs (X) in which a plurality of continuously arranged reinforcing fibers are impregnated with a matrix resin composition are layered in different fiber directions is molded into a three-dimensional shape by a molding die (100) provided with a lower die (110) and an upper die (112), a stretchable sheet (10) or a resin film (Y) used in the stack (12) is utilized. In this method for manufacturing a fiber-reinforced composite material, the stack may be pre-molded to obtain a preform, and the preform may be furthermore compression-molded to obtain a fiber-reinforced composite material.
    Type: Application
    Filed: March 5, 2021
    Publication date: October 28, 2021
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Kazuhisa IKEDA, Yoshihide KAKIMOTO, Daiki HIRAKAWA
  • Patent number: 10960612
    Abstract: The purpose of the present invention is to obtain a fiber-reinforced composite material having excellent appearance or mechanical characteristics, whereby a three-dimensional shape is molded with high productivity while appearance defects such as fiber meandering or wrinkling are suppressed. In this method for manufacturing a fiber-reinforced composite material, when a stack in which a plurality of sheet-shaped prepregs (X) in which a plurality of continuously arranged reinforcing fibers are impregnated with a matrix resin composition are layered in different fiber directions is molded into a three-dimensional shape by a molding die (100) provided with a lower die (110) and an upper die (112), a stretchable sheet (10) or a resin film (Y) used in the stack (12) is utilized. In this method for manufacturing a fiber-reinforced composite material, the stack may be pre-molded to obtain a preform, and the preform may be furthermore compression-molded to obtain a fiber-reinforced composite material.
    Type: Grant
    Filed: July 8, 2016
    Date of Patent: March 30, 2021
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Kazuhisa Ikeda, Yoshihide Kakimoto, Daiki Hirakawa
  • Publication number: 20200114590
    Abstract: There are provided a method of producing a laminate that is used to produce a fiber-reinforced composite material molded product having a complex shape, and a method of producing a fiber-reinforced composite material molded product having excellent appearance and mechanical characteristics and having a complex shape. The method of producing a laminate according to the present invention includes, in an assembly (50) having at least one selected from the group consisting of an abutment part in which ends of sheet-like prepregs are abutted so that side end surfaces come in contact with each other and an overlapping part in which ends of sheet-like prepregs overlap, laminating a sheet molding compound on at least a part of one or both of the abutment part and the overlapping part in an overlapping manner.
    Type: Application
    Filed: December 12, 2019
    Publication date: April 16, 2020
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Kazuhisa Ikeda, Yuma Furuhashi, Daiki Hirakawa
  • Publication number: 20180186101
    Abstract: The purpose of the present invention is to obtain a fiber-reinforced composite material having excellent appearance or mechanical characteristics, whereby a three-dimensional shape is molded with high productivity while appearance defects such as fiber meandering or wrinkling are suppressed. In this method for manufacturing a fiber-reinforced composite material, when a stack in which a plurality of sheet-shaped prepregs (X) in which a plurality of continuously arranged reinforcing fibers are impregnated with a matrix resin composition are layered in different fiber directions is molded into a three-dimensional shape by a molding die (100) provided with a lower die (110) and an upper die (112), a stretchable sheet (10) or a resin film (Y) used in the stack (12) is utilized. In this method for manufacturing a fiber-reinforced composite material, the stack may be pre-molded to obtain a preform, and the preform may be furthermore compression-molded to obtain a fiber-reinforced composite material.
    Type: Application
    Filed: July 8, 2016
    Publication date: July 5, 2018
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Kazuhisa IKEDA, Yoshihide KAKIMOTO, Daiki HIRAKAWA