Patents by Inventor Daiki MIMURA
Daiki MIMURA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12334254Abstract: A coil component according to one aspect of the present invention includes: a magnetic base body containing a plurality of metal magnetic particles and a binder binding the plurality of metal magnetic particles together; and a coil conductor provided in the magnetic base body and including a winding portion wound around a coil axis, wherein as viewed from a direction of the coil axis, the magnetic base body includes a core region enclosed by the winding portion, and a ratio of an area of the core region to a sum of an area of the winding portion and the area of the core region is 32% or larger.Type: GrantFiled: October 16, 2023Date of Patent: June 17, 2025Assignee: TAIYO YUDEN CO., LTD.Inventors: Daiki Mimura, Tetsuyuki Suzuki
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Patent number: 12106887Abstract: A method of manufacturing a coil component having terminal electrodes with high mounting strength, includes: embedding an air-core coil in complex magnetic material being a mixture of resin and metal magnetic grains, molding the magnetic material so that both ends of the coil are exposed on its surface, curing the resin in the molding, thereby obtaining a magnetic body in which the coil is embedded, polishing and etching a surface where the ends of the coil are exposed, sputtering metal material onto an etched surface of the magnetic body, thereby forming an underlying layer across a surface of the magnetic body and ends of the coil, and then forming a cover layer that covers an outer side of the underlying layer, thereby forming terminal electrodes constituted by the underlying layer and cover layer.Type: GrantFiled: July 31, 2020Date of Patent: October 1, 2024Assignee: TAIYO YUDEN CO., LTD.Inventors: Daiki Mimura, Toshiyuki Yagasaki
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Publication number: 20240312697Abstract: A coil component includes a magnetic base body including magnetic metal particles and resin; a conductor disposed inside or on a face of the magnetic base body; and external electrodes disposed on a first face of the magnetic base body and connected with the conductor. Each external electrode has a central portion and a peripheral portion disposed adjacent to the central portion. The central portion has a contact surface that is in contact with the first face and an exterior surface that is opposite to the contact surface, and the peripheral portion has a contact surface that is in contact with the first face and an exterior surface that is opposite to the contact surface. The distance from the first surface to the exterior surface of the peripheral portion is less than the distance from the first surface to the exterior surface of the central portion.Type: ApplicationFiled: March 15, 2024Publication date: September 19, 2024Applicant: TAIYO YUDEN CO., LTD.Inventors: Toshimasa SUZUKI, Daiki MIMURA, Tomoo KASHIWA
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Publication number: 20240258020Abstract: Disclosed herein is a coil component including a conductor including a circling portion and an extension portion, a magnetic base containing magnetic metal particles and including the circling portion, and an external electrode electrically connected to the extension portion. The magnetic base includes a first magnetic portion containing first magnetic metal particles and a second magnetic portion containing second magnetic metal particles with a particle size smaller than that of the first magnetic metal particles, the first magnetic portion is positioned on one side and the second magnetic portion is positioned on another side across the circling portion. The external electrode is provided in contact with the first magnetic portion.Type: ApplicationFiled: January 26, 2024Publication date: August 1, 2024Inventor: Daiki Mimura
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Publication number: 20240047110Abstract: A coil component according to one aspect of the present invention includes: a magnetic base body containing a plurality of metal magnetic particles and a binder binding the plurality of metal magnetic particles together; and a coil conductor provided in the magnetic base body and including a winding portion wound around a coil axis, wherein as viewed from a direction of the coil axis, the magnetic base body includes a core region enclosed by the winding portion, and a ratio of an area of the core region to a sum of an area of the winding portion and the area of the core region is 32% or larger.Type: ApplicationFiled: October 16, 2023Publication date: February 8, 2024Inventors: Daiki MIMURA, Tetsuyuki SUZUKI
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Patent number: 11823834Abstract: A coil component according to one aspect of the present invention includes: a magnetic base body containing a plurality of metal magnetic particles and a binder binding the plurality of metal magnetic particles together; and a coil conductor provided in the magnetic base body and including a winding portion wound around a coil axis, wherein as viewed from a direction of the coil axis, the magnetic base body includes a core region enclosed by the winding portion, and a ratio of an area of the core region to a sum of an area of the winding portion and the area of the core region is 32% or larger.Type: GrantFiled: September 25, 2020Date of Patent: November 21, 2023Assignee: TAIYO YUDEN CO., LTD.Inventors: Daiki Mimura, Tetsuyuki Suzuki
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Publication number: 20210098165Abstract: A coil component according to one aspect of the present invention includes: a magnetic base body containing a plurality of metal magnetic particles and a binder binding the plurality of metal magnetic particles together; and a coil conductor provided in the magnetic base body and including a winding portion wound around a coil axis, wherein as viewed from a direction of the coil axis, the magnetic base body includes a core region enclosed by the winding portion, and a ratio of an area of the core region to a sum of an area of the winding portion and the area of the core region is 32% or larger.Type: ApplicationFiled: September 25, 2020Publication date: April 1, 2021Inventors: Daiki MIMURA, Tetsuyuki SUZUKI
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Publication number: 20200365314Abstract: A method of manufacturing a coil component having terminal electrodes with high mounting strength, includes: embedding an air-core coil in complex magnetic material being a mixture of resin and metal magnetic grains, molding the magnetic material so that both ends of the coil are exposed on its surface, curing the resin in the molding, thereby obtaining a magnetic body in which the coil is embedded, polishing and etching a surface where the ends of the coil are exposed, sputtering metal material onto an etched surface of the magnetic body, thereby forming an underlying layer across a surface of the magnetic body and ends of the coil, and then forming a cover layer that covers an outer side of the underlying layer, thereby forming terminal electrodes constituted by the underlying layer and cover layer.Type: ApplicationFiled: July 31, 2020Publication date: November 19, 2020Inventors: Daiki MIMURA, Toshiyuki YAGASAKI
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Patent number: 10770221Abstract: A coil component includes an air-core coil embedded in a magnetic body constituted by resin and metal magnetic grains. Both ends of the coil are exposed on the surface of the magnetic body, and the side on which both ends are exposed is polished and etched to form terminal electrodes. To be specific, an underlying layer of metal material is formed across the surface of the magnetic body and the ends by means of sputtering, and then a cover layer is formed. Where the magnetic body contacts the underlying layer, the areas where the underlying layer is in contact with the resin ensure insulation, while the contact between the underlying layer and the exposed parts of the metal magnetic grains ensures adhesion, thus increasing the adhesion strength with respect to the terminal electrodes.Type: GrantFiled: December 17, 2018Date of Patent: September 8, 2020Assignee: TAIYO YUDEN CO., LTD.Inventors: Daiki Mimura, Toshiyuki Yagasaki
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Publication number: 20190122809Abstract: A coil component includes an air-core coil embedded in a magnetic body constituted by resin and metal magnetic grains. Both ends of the coil are exposed on the surface of the magnetic body, and the side on which both ends are exposed is polished and etched to form terminal electrodes. To be specific, an underlying layer of metal material is formed across the surface of the magnetic body and the ends by means of sputtering, and then a cover layer is formed. Where the magnetic body contacts the underlying layer, the areas where the underlying layer is in contact with the resin ensure insulation, while the contact between the underlying layer and the exposed parts of the metal magnetic grains ensures adhesion, thus increasing the adhesion strength with respect to the terminal electrodes.Type: ApplicationFiled: December 17, 2018Publication date: April 25, 2019Inventors: Daiki MIMURA, Toshiyuki YAGASAKI
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Patent number: 10192674Abstract: A coil component includes an air-core coil embedded in a magnetic body constituted by resin and metal magnetic grains. Both ends of the coil are exposed on the surface of the magnetic body, and the side on which both ends are exposed is polished and etched to form terminal electrodes. To be specific, an underlying layer of metal material is formed across the surface of the magnetic body and the ends by means of sputtering, and then a cover layer is formed. Where the magnetic body contacts the underlying layer, the areas where the underlying layer is in contact with the resin ensure insulation, while the contact between the underlying layer and the exposed parts of the metal magnetic grains ensures adhesion, thus increasing the adhesion strength with respect to the terminal electrodes.Type: GrantFiled: June 28, 2017Date of Patent: January 29, 2019Assignee: TAIYO YUDEN CO., LTD.Inventors: Daiki Mimura, Toshiyuki Yagasaki
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Publication number: 20170301458Abstract: A coil component includes an air-core coil embedded in a magnetic body constituted by resin and metal magnetic grains. Both ends of the coil are exposed on the surface of the magnetic body, and the side on which both ends are exposed is polished and etched to form terminal electrodes. To be specific, an underlying layer of metal material is formed across the surface of the magnetic body and the ends by means of sputtering, and then a cover layer is formed. Where the magnetic body contacts the underlying layer, the areas where the underlying layer is in contact with the resin ensure insulation, while the contact between the underlying layer and the exposed parts of the metal magnetic grains ensures adhesion, thus increasing the adhesion strength with respect to the terminal electrodes.Type: ApplicationFiled: June 28, 2017Publication date: October 19, 2017Inventors: Daiki MIMURA, Toshiyuki YAGASAKI
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Patent number: 9728316Abstract: A coil component includes an air-core coil embedded in a magnetic body constituted by resin and metal magnetic grains. Both ends of the coil are exposed on the surface of the magnetic body, and the side on which both ends are exposed is polished and etched to form terminal electrodes. To be specific, an underlying layer of metal material is formed across the surface of the magnetic body and the ends by means of sputtering, and then a cover layer is formed. Where the magnetic body contacts the underlying layer, the areas where the underlying layer is in contact with the resin ensure insulation, while the contact between the underlying layer and the exposed parts of the metal magnetic grains ensures adhesion, thus increasing the adhesion strength with respect to the terminal electrodes.Type: GrantFiled: July 28, 2015Date of Patent: August 8, 2017Assignee: TAIYO YUDEN CO., LTD.Inventors: Daiki Mimura, Toshiyuki Yagasaki
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Publication number: 20160035476Abstract: A coil component includes an air-core coil embedded in a magnetic body constituted by resin and metal magnetic grains. Both ends of the coil are exposed on the surface of the magnetic body, and the side on which both ends are exposed is polished and etched to form terminal electrodes. To be specific, an underlying layer of metal material is formed across the surface of the magnetic body and the ends by means of sputtering, and then a cover layer is formed. Where the magnetic body contacts the underlying layer, the areas where the underlying layer is in contact with the resin ensure insulation, while the contact between the underlying layer and the exposed parts of the metal magnetic grains ensures adhesion, thus increasing the adhesion strength with respect to the terminal electrodes.Type: ApplicationFiled: July 28, 2015Publication date: February 4, 2016Inventors: Daiki MIMURA, Toshiyuki YAGASAKI