Patents by Inventor Daisuke Igawa
Daisuke Igawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12613176Abstract: A method for evaluating the thermoplasticity of a coal or a caking additive with an apparatus including a container for coal and a stirrer located in the container. The method includes estimating a permeation distance of the coal or caking additive from a value indicating a shape of semicoke formed by rotating the stirrer while heating the coal or caking additive and from a correlation between the value indicating the shape of the semicoke and the permeation distance of the coal or caking additive.Type: GrantFiled: August 5, 2021Date of Patent: April 28, 2026Assignee: JFE STEEL CORPORATIONInventors: Issui Akishika, Yusuke Dohi, Daisuke Igawa
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Patent number: 12565619Abstract: A method for preparing a coal, which is used alone or in combination with at least one other coal, or a caking additive as a raw material for coke production. The method includes, before the coal or caking additive is delivered to a coke plant, adjusting a grain size such that the amount of grains with a grain size of 6 mm or more in the coal or caking additive satisfies at least one of a degree of entanglement (a?b)/a of 0.20 or more and a portion having a height a of 30 mm or more is 30% or less by mass. The height a is a height of semicoke adhering to a stirrer, the semicoke formed by heating the coal or caking additive in a container while rotating the stirrer, and the height b is a height of the semicoke on an inner wall of the container.Type: GrantFiled: August 5, 2021Date of Patent: March 3, 2026Assignee: JFE STEEL CORPORATIONInventors: Issui Akishika, Yusuke Dohi, Daisuke Igawa
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Publication number: 20260043102Abstract: Non-fired pellets are used in a solid reduction furnace and are effective in preventing clustering by reducing the possibility of contact between low-melting-temperature slags and thus preventing the fusion therebetween. A method produces such non-fired pellets. Non-fired pellets for reduction, in which the proportion of high-viscosity slag components (Al2O3+MgO+SiO2) to the total Fe (T.Fe) satisfies an expression: (Al2O3+MgO+SiO2)/T.Fe?0.12, and a method for producing the same. In the expression, Al2O3 represents the concentration (mass %) of Al2O3 in the non-fired pellets, MgO represents the concentration (mass %) of MgO in the non-fired pellets, SiO2 represents the concentration (mass %) of SiO2 in the non-fired pellets, and T.Fe represents the concentration (mass %) of T.Fe in the non-fired pellets.Type: ApplicationFiled: August 1, 2022Publication date: February 12, 2026Applicant: JFE STEEL CORPORATIONInventors: Kenta TAKEHARA, Tetsuya YAMAMOTO, Takahide HIGUCHI, Yuji IWAMI, Shohei FUJIWARA, Yuya MORITA, Kenya HORITA, Toshiyuki HIROSAWA, Daisuke IGAWA
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Publication number: 20260028688Abstract: Fired pellets for use in a solid reduction furnace that are effective in preventing clustering by reducing the possibility of contact between low-melting-temperature slags and thus preventing the fusion therebetween, and a method for producing such fired pellets. Fired pellets for reduction, wherein the proportion of high-viscosity slag components (Al2O3+MgO+SiO2) to the total Fe (T.Fe) satisfies an expression: (Al2O3+MgO+SiO2)/T.Fe?0.09, and a method for producing the same. In the expression, Al2O3 represents the concentration (mass %) of Al2O3 in the fired pellets, MgO represents the concentration (mass %) of MgO in the fired pellets, SiO2 represents the concentration (mass %) of SiO2 in the fired pellets, and T.Fe represents the concentration (mass %) of T.Fe in the fired pellets.Type: ApplicationFiled: August 1, 2022Publication date: January 29, 2026Applicant: JFE STEEL CORPORATIONInventors: Kenta TAKEHARA, Tetsuya YAMAMOTO, Takahide HIGUCHI, Yuji IWAMI, Shohei FUJIWARA, Yuya MORITA, Kenya HORITA, Toshiyuki HIROSAWA, Daisuke IGAWA
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Patent number: 12134736Abstract: A method of producing a coal blend by blending plural brands of coal to produce a coal blend includes letting a surface tension of coal when inert material is assumed to be 100 vol % be ?100, and letting a surface tension of coal when reactive material is assumed to be 100 vol % be ?0, determining ?0 of coal; among brands of coal 1, 2, . . . i, . . . , and n to be blended in a coal blend, specifying coal i in which ?100 is outside of ?0; measuring TI of coal i; and determining a blending ratio of coal i such that w calculated by formula (1) is 20.4 mass % or less w=?(xi×TIi)??(1).Type: GrantFiled: December 25, 2020Date of Patent: November 5, 2024Assignee: JFE Steel CorporationInventors: Daisuke Igawa, Takashi Matsui, Yusuke Dohi
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Patent number: 12110457Abstract: A method of estimating a surface tension of coal inert material includes determining in advance a first relational expression representing a relationship between a surface tension of coal inert material and a physical property value representing a coal rank; and measuring the physical property value representing the coal rank of a coal for which the surface tension of coal inert material is to be estimated, and calculating the surface tension of the coal inert material by using the measured physical property value representing the coal rank and the first relational expression.Type: GrantFiled: October 14, 2020Date of Patent: October 8, 2024Assignee: JFE Steel CorporationInventors: Daisuke Igawa, Yusuke Dohi, Tetsuya Yamamoto
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Publication number: 20240287631Abstract: An agglomerated ore is reduced while being subjected to a predetermined load at 1000° C. to 1200° C., both inclusive, to produce a reduced aggregate; a tumble treatment is performed on the reduced aggregate using a tumble tester; cluster strength CS of the reduced aggregate calculated by Formula (1) below is measured; and a clustering property of the agglomerated ore is assessed using the cluster strength CS: CS=(W?/W)×100 . . . (1), where CS is cluster strength (mass %); W is the mass (g) of a reduced aggregate that is equal to or larger than a maximum particle diameter of the agglomerated ore; and W? is the mass (g) of a reduced aggregate after a tumble treatment in the tumble tester that is equal to or larger than the maximum particle diameter of the agglomerated ore.Type: ApplicationFiled: March 9, 2022Publication date: August 29, 2024Applicant: JFE STEEL CORPORATIONInventors: Yuya MORITA, Takahide HIGUCHI, Tetsuya YAMAMOTO, Toshiyuki HIROSAWA, Yuji IWAMI, Kenya HORITA, Shohei FUJIWARA, Kenta TAKEHARA, Daisuke IGAWA
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Publication number: 20240271245Abstract: Provided is an ore crushing method capable of efficiently crushing iron ores that are difficult to finely crush. The ore crushing method includes coarsely crushing the iron ores to reduce the proportion of particles with a particle size of greater than or equal to 1 mm, and then finely crushing the iron ores to increase the proportion of particles with a particle size of less than 63 ?m.Type: ApplicationFiled: March 4, 2022Publication date: August 15, 2024Applicant: JFE STEEL CORPORATIONInventors: Kenta TAKEHARA, Tetsuya YAMAMOTO, Takahide HIGUCHI, Kenya HORITA, Yuji IWAMI, Shohei FUJIWARA, Yuya MORITA, Toshiyuki HIROSAWA, Daisuke IGAWA
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Patent number: 12061140Abstract: Methods for evaluating whether there is a probability that coal will reduce the strength of coke using an apparatus including a stirrer. A degree of entanglement (a?b)/a represented by the heights a and b, or the height a only, is used as an evaluation index for coal, where a height of the semicoke on an inner wall of the container is represented by b, and a height of the semicoke on the stirrer is represented by a. Semicoke formed from heated coal is formed in the container using the degree of entanglement as an evaluation index.Type: GrantFiled: March 5, 2020Date of Patent: August 13, 2024Assignee: JFE STEEL CORPORATIONInventors: Issui Akishika, Yusuke Dohi, Daisuke Igawa
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Patent number: 12037546Abstract: A method of estimating a surface tension of coal includes subjecting a surface tension, a physical property value representing a coal rank, and a total inert content of each of different brands of coal to multiple regression analysis to determine in advance a regression equation including the surface tension of coal as an objective variable and the physical property value and the total inert content as explanatory variables; and measuring the physical property value and the total inert content of a coal of which the surface tension is to be estimated, and calculating the surface tension of the coal with the measured physical property value and the measured total inert content, and the regression equation.Type: GrantFiled: October 14, 2020Date of Patent: July 16, 2024Assignee: JFE Steel CorporationInventors: Daisuke Igawa, Yusuke Dohi, Takashi Matsui
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Publication number: 20230323211Abstract: A method for preparing a coal, which is used alone or in combination with at least one other coal, or a caking additive as a raw material for coke production. The method includes, before the coal or caking additive is delivered to a coke plant, adjusting a grain size such that the amount of grains with a grain size of 6 mm or more in the coal or caking additive satisfies at least one of a degree of entanglement (a - b)/a of 0.20 or more and a portion having a height a of 30 mm or more is 30% or less by mass. The height a is a height of semicoke adhering to a stirrer, the semicoke formed by heating the coal or caking additive in a container while rotating the stirrer, and the height b is a height of the semicoke on an inner wall of the container.Type: ApplicationFiled: August 5, 2021Publication date: October 12, 2023Applicant: JFE STEEL CORPORATIONInventors: Issui AKISHIKA, Yusuke DOHI, Daisuke IGAWA
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Publication number: 20230296486Abstract: A method for evaluating the thermoplasticity of a coal or a caking additive with an apparatus including a container for coal and a stirrer located in the container. The method includes estimating a permeation distance of the coal or caking additive from a value indicating a shape of semicoke formed by rotating the stirrer while heating the coal or caking additive and from a correlation between the value indicating the shape of the semicoke and the permeation distance of the coal or caking additive.Type: ApplicationFiled: August 5, 2021Publication date: September 21, 2023Applicant: JFE STEEL CORPORATIONInventors: Issui AKISHIKA, Yusuke DOHI, Daisuke IGAWA
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Publication number: 20230051325Abstract: A method of producing a coal blend by blending plural brands of coal to produce a coal blend includes letting a surface tension of coal when inert material is assumed to be 100 vol % be ?100, and letting a surface tension of coal when reactive material is assumed to be 100 vol % be ?0, determining ?0 of coal; among brands of coal 1, 2, . . . i, . . . , and n to be blended in a coal blend, specifying coal i in which ?100 is outside of ?0; measuring TI of coal i; and determining a blending ratio of coal i such that w calculated by formula (1) is 20.4 mass % or less w=?(xi×TIi)??(1).Type: ApplicationFiled: December 25, 2020Publication date: February 16, 2023Inventors: Daisuke Igawa, Takashi Matsui, Yusuke Dohi
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Publication number: 20220389326Abstract: A method of estimating a surface tension of coal includes subjecting a surface tension, a physical property value representing a coal rank, and a total inert content of each of different brands of coal to multiple regression analysis to determine in advance a regression equation including the surface tension of coal as an objective variable and the physical property value and the total inert content as explanatory variables; and measuring the physical property value and the total inert content of a coal of which the surface tension is to be estimated, and calculating the surface tension of the coal with the measured physical property value and the measured total inert content, and the regression equation.Type: ApplicationFiled: October 14, 2020Publication date: December 8, 2022Inventors: Daisuke Igawa, Yusuke Dohi, Takashi Matsui
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Publication number: 20220290054Abstract: A method of estimating a surface tension of coal inert material includes determining in advance a first relational expression representing a relationship between a surface tension of coal inert material and a physical property value representing a coal rank; and measuring the physical property value representing the coal rank of a coal for which the surface tension of coal inert material is to be estimated, and calculating the surface tension of the coal inert material by using the measured physical property value representing the coal rank and the first relational expression.Type: ApplicationFiled: October 14, 2020Publication date: September 15, 2022Inventors: Daisuke Igawa, Yusuke Dohi, Tetsuya Yamamoto
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Publication number: 20220170835Abstract: Methods for evaluating whether there is a probability that coal will reduce the strength of coke using an apparatus including a stirrer. A degree of entanglement (a?b)/a represented by the heights a and b, or the height a only, is used as an evaluation index for coal, where a height of the semicoke on an inner wall of the container is represented by b, and a height of the semicoke on the stirrer is represented by a. Semicoke formed from heated coal is formed in the container using the degree of entanglement as an evaluation index.Type: ApplicationFiled: March 5, 2020Publication date: June 2, 2022Applicant: JFE STEEL CORPORATIONInventors: Issui AKISHIKA, Yusuke DOHI, Daisuke IGAWA
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Publication number: 20220163501Abstract: A method of evaluating coal includes preparing coal samples having different inert amounts by pulverizing one brand of coal; measuring the inert amounts of the respective coal samples and measuring surface tensions of semi-coke obtained by heat treating the respective coal samples; and determining a regression line based on the inert amounts and the surface tensions and evaluating the coal by using, as an index, a ratio of a variation in the surface tensions to a variation in the inert amounts as determined from the regression line.Type: ApplicationFiled: February 26, 2020Publication date: May 26, 2022Inventors: Daisuke Igawa, Yusuke Dohi, Takashi Matsui