Patents by Inventor Daisuke KURAI

Daisuke KURAI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11139714
    Abstract: A conventional axial gap rotary electric machine does not consider winding movement caused by resin molding in the vicinity of a lead-out part provided to a housing. In order to solve the problem, the axial gap rotary electric machine according to the present invention includes a stator which is formed by circularly arranging a plurality of core units having coils about a rotation shaft and which has a connecting wire that fastens, for each layer, coil rising wires from the plurality of core units, and the axial gap rotary electric machine has a configuration in which: the housing has a lead-out part through which the connecting wire is taken out to the outside of the housing; and the stator is arranged such that the region where the coil rising wire from the core unit is fastened with the connecting wire is located so as to avoid the region opposed to the lead-out part, the stator being integrally molded.
    Type: Grant
    Filed: January 31, 2017
    Date of Patent: October 5, 2021
    Assignee: Hitachi Industrial Equipment Systems Co., Ltd.
    Inventors: Yasuei Yoneoka, Shuuichi Takahashi, Toshifumi Suzuki, Toru Sakai, Katsuyuki Yamazaki, Daisaku Takahashi, Daisuke Kurai
  • Patent number: 11050316
    Abstract: There is provided an axial gap rotary electric machine which includes a stator in which a plurality of core units, the core units having a core, a winding disposed in an outer periphery of the core, and a bobbin disposed between the core and the winding, are arranged in an annular shape about a rotation shaft, at least one rotor which faces an end surface of the core in an axial direction through a gap, a rotation shaft which rotates together with the rotor, and a housing in which the stator and the rotor are stored. A wiring fixing member is provided in an end surface and on an outer side of the stator in the axial direction, and includes an outer wall and an inner wall extending in a circumferential direction along a circumferential outer shape of the stator. The stator includes a crossover wire which leads the winding from the core unit. The crossover wire is disposed between the outer wall and the inner wall of the wiring fixing member.
    Type: Grant
    Filed: January 27, 2017
    Date of Patent: June 29, 2021
    Assignee: Hitachi Industrial Equipment Systems Co., Ltd.
    Inventors: Yasuei Yoneoka, Shuuichi Takahashi, Toshifumi Suzuki, Katsuyuki Yamazaki, Daisaku Takahashi, Daisuke Kurai, Jun Sakurai
  • Publication number: 20210135530
    Abstract: A conventional axial gap rotary electric machine does not consider winding movement caused by resin molding in the vicinity of a lead-out part provided to a housing. In order to solve the problem, the axial gap rotary electric machine according to the present invention includes a stator which is formed by circularly arranging a plurality of core units having coils about a rotation shaft and which has a connecting wire that fastens, for each layer, coil rising wires from the plurality of core units, and the axial gap rotary electric machine has a configuration in which: the housing has a lead-out part through which the connecting wire is taken out to the outside of the housing; and the stator is arranged such that the region where the coil rising wire from the core unit is fastened with the connecting wire is located so as to avoid the region opposed to the lead-out part, the stator being integrally molded.
    Type: Application
    Filed: January 31, 2017
    Publication date: May 6, 2021
    Inventors: Yasuei YONEOKA, Shuuichi TAKAHASHI, Toshifumi SUZUKI, Toru SAKAI, Katsuyuki YAMAZAKI, Daisaku TAKAHASHI, Daisuke KURAI
  • Patent number: 10886803
    Abstract: This axial gap-type rotary electrical machine has: a stator in which a plurality of core units each configured from a core, a coil, and a bobbin are disposed, centered around a rotating shaft, in an annular shape along the inner circumferential surface of a housing; and a rotor that is face-to-face with a cross-sectional surface of the core through a predetermined gap in a radial direction of the rotating shaft. The bobbin is formed in a cylindrical shape, has flange parts extending a predetermined amount in the outer circumferential direction at the top and bottom of the cylindrical shape, is provided with notch sections on the tip part in the inner circumferential direction of the flange part of the bobbin, and forms an acute angle. In addition, approximately circular notch sections are formed on adjacent side surface portions of the bobbin in the outer circumferential direction of the bobbin.
    Type: Grant
    Filed: January 31, 2017
    Date of Patent: January 5, 2021
    Assignee: Hitachi Industrial Equipment Systems Co., Ltd.
    Inventors: Shuuichi Takahashi, Yasuei Yoneoka, Toshifumi Suzuki, Toru Sakai, Katsuyuki Yamazaki, Daisaku Takahashi, Daisuke Kurai, Jun Sakurai
  • Publication number: 20200021179
    Abstract: This axial gap-type rotary electrical machine has: a stator in which a plurality of core units each configured from a core, a coil, and a bobbin are disposed centering around a rotary shaft, in an annular shape along the inner circumferential surface of a housing; and a rotor that is face-to-face with a cross-sectional surface of the core through a predetermined gap in the radial direction of the rotary shaft. The rotor comprises a rotor base which is provided with a disk-shaped permanent magnet and an end portion gripping the outer circumference of the permanent magnet, and which holds the permanent magnet. The thickness of the end portion of the rotor base decreases toward the stator side. In particular, the end portion of the rotor base is formed in a tapered shape in which the thickness of the end portion decreases toward the stator side. In addition, the end portion of the rotor base is formed such that high portions and low portions are periodically provided over the circumferential direction.
    Type: Application
    Filed: January 31, 2017
    Publication date: January 16, 2020
    Applicant: Hitachi Industrial Equipment Systems Co., Ltd.
    Inventors: Shuuichi TAKAHASHI, Yasuei YONEOKA, Toshifumi SUZUKI, Daisaku TAKAHASHI, Daisuke KURAI, Jun SAKURAI, Masayuki YOSHIDA
  • Publication number: 20190245418
    Abstract: This axial gap-type rotary electrical machine has: a stator in which a plurality of core units each configured from a core, a coil, and a bobbin are disposed, centered around a rotating shaft, in an annular shape along the inner circumferential surface of a housing; and a rotor that is face-to-face with a cross-sectional surface of the core through a predetermined gap in a radial direction of the rotating shaft. The bobbin is formed in a cylindrical shape, has flange parts extending a predetermined amount in the outer circumferential direction at the top and bottom of the cylindrical shape, is provided with notch sections on the tip part in the inner circumferential direction of the flange part of the bobbin, and forms an acute angle. In addition, approximately circular notch sections are formed on adjacent side surface portions of the bobbin in the outer circumferential direction of the bobbin.
    Type: Application
    Filed: January 31, 2017
    Publication date: August 8, 2019
    Inventors: Shuuichi TAKAHASHI, Yasuei YONEOKA, Toshifumi SUZUKI, Toru SAKAI, Katsuyuki YAMAZAKI, Daisaku TAKAHASHI, Daisuke KURAI, Jun SAKURAI
  • Publication number: 20190199158
    Abstract: A rotating electrical machine that comprises: a stator in which a plurality of core units that have a core and a coil are annularly arranged around a shaft center; a rotor that faces a flux end surface of the stator in the shaft-center direction with a prescribed gap therebetween; a housing that houses the stator and the rotor and has an outlet that guides a lead wire for the stator to the outside; and a resin that integrally molds the stator and an inner circumferential surface of the housing that includes the outlet. The inner diameter of the outlet becomes larger from the shaft-center side to the radial-direction outside. The outlet has an elastic member that keeps the resin from flowing to the outside of the housing. The elastic member has a hollow part through which the lead wire passes from the shaft-center side to the radial-direction outside. Pressure from a rotary-shaft radial direction seals between the hollow part and the lead wire.
    Type: Application
    Filed: December 15, 2017
    Publication date: June 27, 2019
    Inventors: Shuuichi TAKAHASHI, Yasuei YONEOKA, Toshifumi SUZUKI, Toru SAKAI, Daisaku TAKAHASHI, Jun SAKURAI, Daisuke KURAI
  • Publication number: 20190157935
    Abstract: There is provided an axial gap rotary electric machine which includes a stator in which a plurality of core units, the core units having a core, a winding disposed in an outer periphery of the core, and a bobbin disposed between the core and the winding, are arranged in an annular shape about a rotation shaft, at least one rotor which faces an end surface of the core in an axial direction through a gap, a rotation shaft which rotates together with the rotor, and a housing in which the stator and the rotor are stored. A wiring fixing member is provided in an end surface and on an outer side of the stator in the axial direction, and includes an outer wall and an inner wall extending in a circumferential direction along a circumferential outer shape of the stator. The stator includes a crossover wire which leads the winding from the core unit. The crossover wire is disposed between the outer wall and the inner wall of the wiring fixing member.
    Type: Application
    Filed: January 27, 2017
    Publication date: May 23, 2019
    Inventors: Yasuei YONEOKA, Shuuichi TAKAHASHI, Toshifumi SUZUKI, Katsuyuki YAMAZAKI, Daisaku TAKAHASHI, Daisuke KURAI, Jun SAKURAI